LCV Battery Solutions

Our standard LCV battery solutions are widely used in a range of applications, including mini vans, minibuses, mini trucks, light-duty trucks, and pickups. These solutions feature components made from universally accepted materials and utilize mature, proven processing techniques. Through a standardized, modular design, we optimize the battery system structure layer by layer, achieving energy density levels that exceed the industry average for both battery modules and packs.

Applicable models: Mini van, minibus, mini truck, light-duty truck, pickup

Whatsapp: +8619352173376

Email: contact@brogenevsolution.com

Our EV Battery System Benefits

Premium Battery Cell
We use battery cells from top global EV battery suppliers such as CATL, paired with a cushioning design in the battery cell and module space. This design quickly absorbs expansion due to battery "breathing" and provides added protection in collisions, enhancing overall battery safety.
Excellent Thermal Management
Our standard EV battery pack features a liquid-based thermal control system that manages heating and cooling. This system optimizes battery consistency, enabling efficient heat dissipation, high durability, and reliable long-term performance.
Lightweight Design
With aluminum alloy composites, the battery box achieves reduced material thickness without compromising structrual integrity. This approach ensures a lightweight design, further enhancing the energy density of the EV battery system.

Highly Integrated EV Battery Solution for Enhanced Quality, Efficiency, Safety

High Integration for Maximum Energy Density

Comprehensive active safety system with integrated wiring harnesses, aluminum busbars, temperature sensors, pressure monitoring, explosion-proof valves, electrolyte detection, and BMS sensor board.
Saves 5%-10% of battery pack space.

Enhanced Insulation & Voltage Resistance for Safety

Meets 2000 V insulation standard between adjacent aluminum busbars and between busbars and temperature sensors.
Meets 6000 V insulation standard between aluminum busbars and PC module.
Significantly lowers risks associated with insulation aging, fractures, and short circuits commonly seen in traditional wiring harnesses.

Standard LCV Battery Pack Offerings

System Features

High Energy Density: With a foucs on lightweight design, our battery system achieves energy densities of ≥140 Wh/kg, ensuring optimal performance without compromising on efficiency.
Environmental Adaptability: Featuring a PTC heating system and a preference for charging from designated stations, our system is engineered to operate flawlessly in temperatures ranging from -20 to 60°C.
Rapid Charging Even in High Temperature: In demanding high-temperature conditions of up to 40°C, our system facilitates unrestricted charging, enhancing overall vehicle uptime and operational efficiency.

EV Battery Pack Parameters

No.	1	2	3	4	5	6	7
Pack energy	33.792 kWh	35.905 kWh	38.02 kWh	46.08 kWh	50.68 kWh	63.36 kWh	55.44 kWh
Pack dimension	1442928209 mm	1449805235 mm	1165955210 mm	1522860205 mm	1730821225 mm	1080454400 mm	1511864218 mm
Battery cell	3.2 V 55 Ah	3.2 V 55 Ah	3.2 V 55 Ah	3.2 V 150 Ah	3.2 V 55 Ah	3.2 V 165 Ah	3.2 V 165 Ah
Pack group	2P96S	2P102S	2P12S*9	1P12S*8	3P8S10+3P4S4	1P system	1P105S
System voltage	307.2 V	326.4 V	345.6 V	307.2 V	307.2 V	384 V	336 V
System capacity	110 Ah	110 Ah	110 Ah	150 Ah	165 Ah	165 Ah	165 Ah
Rated load capacity	1160 kg	855 kg					1230 kg
Curb weight	1220 kg	1415 kg					1900 kg
Cruising range	210 km	245 km					280 km

Custom EV Battery System Example Configurations

33.79 kWh System for Pickup / Light-duty Truck

Battery System	Parameters
Rated capacity	110 Ah
Nominal voltage	307.2 V
Voltage operating range	240~350.4 V
System grouping	2P96S
Rated storage energy	33.792 kWh
System energy density	126.61 Wh/kg
Operating temperature range	Charge: 0~60°C Discharge:-20~60°C
System weight	270±10 kg
Maximum continuous charge rate (10℃~40℃, 5%<SOC<80%)	0.75C
Maximum continuous discharge rate (10℃~45℃, SOC>30%)	1C
Self-discharge rate/month (25℃, SOC100%)	＜5%
IP protection class	IP67
Battery pack factory SOC	50%
Battery pack SOC working range	15~100%
Capacity attenuation (EOL) during the warranty	Typical value ⩽ 20%
Anti-vibration performance	≥20MΩ
Insulation requirements dimensions	1442928209.5 mm

55.44 kWh System for Light-duty Truck

Battery System	Parameters
Rated capacity	165 Ah
Nominal voltage	336 V
Voltage operating range	262.5~383.25 V
System grouping	1P105S
Rated storage power	55.44 kWh
System energy density	141.47 Wh/kg
Operating temperature range	Charge：0~60 ℃ discharge：-20~60 ℃
System weight	395±10 kg
Maximum continuous charge rate (10°C~40°C,5%<SOC<80%)	0.75C
Maximum continuous discharge rate (10°C~45°C,SOC>30%)	1C
Self-discharge rate/month（25℃，SOC100%）	＜5%
IP Protection class	IP67
Factory battery pack SOC	50%
Battery pack SOC working range	15~100%
Capacity attenuation (EOL) during the warranty	Typical value⩽ 20%
Anti-vibration performance	Meet GB38031-2020 standard requirements
Insulation requirements	≥20MΩ
Dimensions	1511864218 mm

71.45 kWh System for Van / Light-duty Truck

Assembly parameters	Design specifications
Cooling form	liquid cooling (optional)
Heating form	PTC (optional)
Single box arrangement	1P168S
Number of boxes	1 box
Rated capacity	114 Ah
Nominal voltage	626.64 V
Voltage range	470.4~705.6 V
Battery energy	71.45 kWh
Weight	about 420 kg
Energy density	170 wh/kg
Maximum continuous discharge current	342 A
Pulse discharge current (30S)	570 A（90%SOC）
Maximum continuous charging current	114 A
Protection grade	IP67

Why Choose Us

Exceptional R&D Expertise

BMS Design & Development
Independently develop BMS software; design control strategies and diagnostic analysis algorithms in-house; design the controller main board, control circuits, monitoring circuits, and communication circuits
Pack Structural & Electricial Design & Development
Independently design integrated battery pack structures to accommodate various battery cell types and capacity needs; independently design electrical circuits and select components, with electrical testing and verification environments to ensure compliance with standards
Battery System Integration Design & Development
Independently design electrical systems and structures; capable of integrating third-party systems, equipment, and components