Air Brake Compressor for Commercial Vehicles
We supply advanced air compressors for new energy commercial vehicles (PHEV, HEV, BEV), including trucks, buses, vans, and more. Our two-stage oil-free air compressors ensure the delivery of oil and water-free air, eliminating concerns associated with oil emulsification, leaks, and fire hazards. Its innovative structural design minimizes energy wastage during the compression process, thereby optimizing overall efficiency.
Furthermore, our air brake compressors exhibit exceptional environmental adaptability, reliably operating in a wide range of extreme weather conditions, from -40°C to +65°C. This reliability ensures uninterrupted performance, even in the most challenging environments.
Schematic Diagram of Oil-Free Air Compressors
- Filtered air flows into the air compressor through the intake pipe.
- Within the first-stage cylinder, the gas experiences primary compression.
- The primary compressed gas is cooled by the intercooler and directed into the secondary cylinder for secondary compression.
- Following the secondary compression, the gas is discharged from the air compressor and routed into the air storage tank through the dryer.
System Benefits
- Employing self-lubricating materials ensures oil-free compression, thus eliminating pollution entirely.
- With a two-stage compression system, it boasts high efficiency, low energy consumption, and exceptional reliability.
- Advanced noise reduction technology ensures minimal operational noise, perfectly catering to user preferences.
- Its compact design allows for easy installation, facilitating a convenient vehicle chassis layout.
- Incorporating shock absorption features guarantees smooth operation with minimal vibration.
- Rated IP67 for dust and water resistance, ensuring durability in various environments.
- Its entirely oil-free design not only simplifies maintenance but also reduces operational costs significantly.
- With its broad applicability and robust versatility, it meets diverse industry needs effectively.
Projects
On new energy coaches
Our air compressors have been integrated into new energy coaches, ensuring clean, stable air pressure throughout. Post-installation, we rigorously tested all components reliant on air compressors on-site, witnessing improved functionality and heightened sensitivity. Remarkably, even after covering 27,714 kilometers, there hasn’t been a single operational glitch.
On HEV city buses
These air compressors are also installed on HEV city buses. Currently, the mileage has exceeded 40,000 kilometers, and the vehicles are operating smoothly. During operation, there is no noticeable vibration from the air compressors at any position within the vehicle. Additionally, with external environmental noise excluded, the measured interior noise level during air compressor operation ranges from 50 to 55 dB.
On electric city buses
For this project, the public transit company worked with a technology company to replace their oil-based air compressors with our oil-free ones. This strategic shift not only resolved oil leakage but also slashed the failure rates. With approximately 90,000 kilometers logged on vehicles equipped with our compressors, subsequent tests confirmed their seamless operation. Improved sensitivity across pressure-related components further validates their performance enhancement.
Contact Us
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