Modular Electric Axle System
Brogen’s electric axle systems offer a compact and cost-efficient solution for electrifying commercial vehicles, including trucks, buses, tractors, and more. By integrating the gearbox, motor, and drive axle into a single, unified design, our e-axles simplify vehicle chassis layout and enhance packaging efficiency. This innovative, all-in-one approach makes Brogen’s electric axles perfect for handling the demanding operating conditions of electric commercial vehicles.
- Lightweight design reduces power consumption, saving money for end customers.
- Integrated motor with a short transmission chain offers high transmission efficiency.
- The compact size of the integrated e-axle frees up chassis layout space.
Inquiry: contact@brogenevsolution.com
Why Choose Us
Customized eAxle Systems
Scalable
Modular architecture supports high voltage platforms
Reliable
IP67, multi-dimensional system monitoring and alerting
Powerful
Delivers 110 kW to 500 kW peak power for all vehicle classes
Versatile
Offers a range of options and features up to rear axle steering
Why Choose Us
Intelligent Manufacturing Plant
Our electric axle manufacturing plant features advanced intelligent production lines, soundproof testing chambers, and efficient production management systems, ensuring it meets the requirements for mass production.
Powertrain Test Bench
Steer-by-wire Test Bench
Intelligent Production Line
Finished Products Delivery
Why Choose Us
Advanced Design Concept
Through advanced design and engineering concepts, we have achieved significant enhancements in the efficiency, reliability, and performance of our electric axle systems.
Power Matching
- Based on over 1 million kilometers of comprehensive vehicle testing
- Optimal gear ratio matching data
- Multi-dimensional mechanical efficiency optimization design
Shifting Strategy
- Gear shift points designed based on big data
- Shift times reduced by 50% compared to industry standards
- Smooth, impact-free shifting for both speed and gear synchronization
Back Torque
- Utilizes optimal cylindrical gear design to recover 100%
Our Solutions
Coaxial Electric Drive Axle
Designed for pure electric buses, this system integrates the motor and drive axle into one unit. The motor is arranged coaxially with the axle housing, creating a more compact structure and a highly concentrated power system, which optimizes the chassis layout. It adopts an integrated structure to adapt to the specific conditions of electric vehicles.
- Smallest chassis footprint in the industry
- High-precision cylindrical helical gear transmission
Inquiry: contact@brogenevsolution.com
Our Solutions
Parallel-Axis Electric Drive Axle
The motor and reducer are mounted on the drive axle, with the motor positioned parallel to the axle housing. Utilizing cylindrical gear transmission for a high gear ratio, the integrated design removes unnecessary transmission components, resulting in a more compact structre and increased transmission efficiency.
- Achieved mass deployment
- Integrated multi-speed, multi-motor system
Inquiry: contact@brogenevsolution.com
Our Solutions
Distributed Electric Drive Axle
The dual motor system using the wheel-side reducer features a short transmission chain and lightweight design for high transmission efficiency. The integrated design conserves chassis space and allows the battery to be located underneath. Wheel-side vectoring improves handling and maneuverability.
- Low-floor design, extra-wide aisle
- 20% lighter than direct drive system
Inquiry: contact@brogenevsolution.com
Applications
For Commercial Vehicles
Our electric drive axle, designed with cutting-edge principles, offers exceptional reliability, low noise, effective weight reduction, and reduced energy consumption. It boasts high comfort, high transmission efficiency, extended warranty mileage, and superior safety. Suitable for all types of electric commercial vehicles.
- Suitable for buses and coaches from 6 to 18 meters
- Power options range from 148 kW to 320 kW
- Adaptable to low-floor designs
- Extra safety redundancies
- Suitable for light trucks, medium trucks, and vans
- Power options range from 110 kW to 165 kW
- 22% lighter with an 8.5% increase in system efficiency
- Handles high tolerable counter torque
- Extended oil change interval up to 100,000 km
- Suitable for trucks, tractors, concrete mixers, dump trucks, municipal vehicles, etc.
- Power options ranging from 165 kW to 500 kW.
- 23.6% lighter than a central direct drive system
- High output torque
- Includes extra safety redundancies
Our Solutions
Electric Axle Solutions by Vehicle Types
Contact Us
Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.