Light Commercial Vehicles

30kW 60kW electric vehicle motor for commercial vehicles
Light Commercial Vehicles, Technologies

30 kW / 60 kW Electric Vehicle Motor for Commercial Vehicles

This 60 kW electric drive motor is designed for small commercial vehicles, including battery-electric light vans, light trucks, and minibusses. Featuring a PMSM motor with high energy efficiency, it has been deployed in over 10,000 electric vehicles globally and is currently in mass production. EV Motor Parameters External characteristics under different voltage platforms and different operating modes Motor power map Motor efficiency map Explore our EV motor systems for LCV here: Contact

dump truck ev
Heavy Transport, Industry Insight, Light Commercial Vehicles

EV Truck Drive Systems: Direct Drive Motor vs. E-Axle

When it comes to the pure EV truck, understanding the differences between traditional electric motor structures and modern e-axle systems is crucial. Let’s use an electric dump truck as an example to explore these differences. Traditional Drivetrain Structure – Direct Drive Motor The traditional drivetrain in electric trucks closely resembles the layout found in conventional vehicles. The drive motor, equivalent to a diesel engine, is the heart of this system. Directly behind the motor is a reducer, functioning similarly to a traditional gearbox. The reducer’s job is to increase torque by reducing the motor’s speed, effectively amplifying power. This amplified power is then transmitted through a driveshaft to the rear axle. The rear axle, with a gear ratio of approximately 5.857, is comparable to that of traditional dump trucks. How It Works A notable feature of this system is the two-speed function of the reducer, which allows the vehicle to switch between different gear ratios based on the load, similar to shifting gears in a traditional transmission. This functionality provides both speed and power as needed. E-Axle System Now, let’s delve into the e-axle system. An e-axle integrates the electric motor with the rear axle, combining four major functions: the motor, rear axle, transmission, and differential. This integration brings several significant advantages: However, the e-axle system does present challenges. Integrating the motor with the rear axle reduces space for torque amplification mechanisms, potentially limiting the power output compared to traditional setups with a gearbox. Achieving high power levels with an e-axle requires advanced design and engineering capabilities. Brogen’s Solutions At Brogen, we supply traditional drive motor and e-axle systems for electric vehicle builders. Our e-axle for heavy-duty trucks can deliver a maximum output torque of 50,000 Nm, providing ample power for these vehicles. Our electric motors offer power options ranging from 165 kW to nearly 800 kW, catering to various commercial vehicles, including light trucks, tractors, concrete mixers, and more. Explore our cutting-edge electric axle solutions and see how Brogen can help you achieve success in the rapidly expanding e-mobility sector. Contact

blade battery for battery electric truck
Heavy Transport, Industry Insight, Light Commercial Vehicles, Technologies

How Blade Battery Packs Benefit the Electric Truck?

Electric Trucks Equipped With Blade Batteries: Higher Energy, Lower Consumption The latest all-electric truck from BYD features blade battery packs. Introduced by BYD four years ago, these LFP blade battery packs eliminate the module design, reducing many structural components. The close connection between the upper and lower casings and the battery cells significantly increases volumetric energy density, reaching levels comparable to high-energy-density ternary lithium batteries. This battery electric vehicle model boasts a battery capacity of 94.3 kWh, providing a pure electric range of over 275 kilometers, surpassing the typical 100~200 kilometer range of industry-standard electric light trucks. In addition to the impressive energy density, blade battery technology offers higher thermal stability, lower thermal runaway temperature, smaller thermal runaway reactions, and a reduced likelihood of thermal runaway compared to ternary lithium and standard LFP batteries. This makes the light-duty truck, which operates over longer distances annually, safer. The blade battery’s exceptional thermal management extends battery life, improves charging and discharging efficiency, and shortens charging time. This all-electric truck can achieve over 100 kilometers of range with just half an hour of charging, further enhancing operational efficiency. Electric Truck Chassis Optimization: Better Layout, Higher Load Capacity Unlike traditional electric light trucks that position the standard battery boxes on the sides of the chassis or hang them in the middle, this electric truck’s blade battery is semi-embedded within the chassis frame. This structure integrates the battery into the chassis, making it part of the vehicle’s framework, providing both an energy source and structural rigidity. This design completely revolutionizes traditional electric light truck chassis layouts. Additionally, the semi-embedded design increases the chassis’ ground clearance, improving overall vehicle possibility. The flat-laying design of the chassis battery allows the truck to use a direct-drive system with an integrated electric drive axle. This system features a flat-wire motor and reducer within a shared casing, improving slot fill rate and efficiency. The lightweight aluminum alloy casing enhances transmission efficiency and reduces energy loss compared to traditional direct-drive systems. In terms of the suspension design, the vehicle uses a 3/5+6 leaf spring, with significantly more leaves in the rear axle springs, directly boosting the vehicle’s load capacity. Cabin Design: More Space, Lower Wind Resistance Building on the previous generation electric light truck, which positioned the integrated controller and battery systems on the sides of the chassis under the body, this EV truck continues this design, thanks to the more compact blade battery pack. This allows for a more spacious cabin layout. The cabin details have been optimized, upgrading the traditional mechanical handbrake to an electronic handbrake for increased comfort during driver rest periods while charging. Additionally, the vehicle’s battery system is split into two sets: one located on the side of the chassis under the body, and the other under the tilting cab, powering the low-voltage system of the cabin. This separated design enhances the stability and safety of the cabin’s power supply system. Summary In summary, the new electric light-duty truck, equipped with a 94.3 kWh blade battery, not only significantly improves vehicle range but also addresses user-identified issues through comprehensive upgrades to the chassis structure and cabin design. By leveraging blade battery technology, the vehicle reduces costs and increases efficiency for users. With competitive blade battery prices and enhanced electric truck battery capacity, BYD’s approach to batteries for electric vehicles sets a new standard in the industry. Looking for an EV Battery System for Your Project? Here at Brogen, we provide customized EV battery solutions, including standard LFP battery packs and advanced LFP blade battery systems for trucks, buses, vans, and other construction equipment or specialty vehicles. Contact us through the form below and we’ll get back to you shortly to discuss how we can empower your EV project!

Brogen epowertrain-motor 100 kW Electric Motor
Industry Insight, Light Commercial Vehicles

What Are The Benefits of Direct Drive System for Electric LCVs?

Two Major E-Powertrain Solutions for LCVs Electric power has become the primary driving force for new energy light trucks. These trucks typically employ two main power layouts: one utilizes a traditional drive motor paired with a gearbox and rear axle, while the other employs a combination of a motor and an electric drive axle. Initially, many automakers adopted the former approach to capitalize on emerging opportunities driven by policies and market demands. This involved directly modifying the architecture of conventional fuel-powered light trucks to create pure electric models, maintaining consistency with traditional fuel-based layouts. Developing an entirely new platform for new energy light trucks entails significant investments in manpower and finances, along with lengthy product validation processes. The “gas-to-electric” conversion model streamlines this process by simply replacing the original engine and transmission assembly with a motor and single-stage reducer. This not only reduces development time but also simplifies post-vehicle maintenance, resulting in lower costs. Moreover, the motor + reducer + rear axle combination closely resembles the power structure of diesel vehicles. The electric drive axle represents a novel technical solution that integrates components like the motor, reducer, and differential, enabling the axle to generate power output. Its major advantages lie in reducing vehicle weight and significantly increasing chassis space due to its high integration, thereby enhancing overall efficiency. Currently, traditional “gas-to-electric” new energy LCVs remain the preferred choice for EV builders due to their lower procurement and maintenance costs. Although they may be less technologically advanced than electric LCVs utilizing e-axle technology, their minor modifications to traditional power layouts ensure stronger reliability and stability by retaining the original vehicle structure. Brogen’s Direct Drive System for EV LCVs At Brogen, we offer both direct drive systems and electric axle systems. For our direct drive motor systems, in addition to single motor + controller systems, we also offer high-speed motor + controller + reducer systems, available in both high voltage and low voltage platforms. MCU, DCDC, Brake DCAC, Steering DCAC, and PDU functions are integrated into the high-voltage controller. Benefits include Example Configurations Motor + Controller Motor + Gearbox + Controller More EV Systems for LCVs Contact Struggling to find the perfect EV solution for your project? No need to fret! Simply fill out the form below, and we’ll tailor a solution to suit your needs. Alternatively, you can reach out to us directly at contact@brogenevsolution.com. Rest assured, we strive to respond promptly within 2 business days to ensure the seamless progress of your EV program. Let’s work together to make your electric vehicle vision a reality!

blade-battery-project light duty truck
Light Commercial Vehicles, Technologies

Mini Truck Project Powered by Blade Battery Solution

Discover our EV battery solution for urban delivery with innovative Blade battery technology. This all-electric light-duty truck, powered by the Blade battery pack, is ideal for urban delivery. With zero emissions and exceptional performance, it offers a sustainable solution for urban logistics. With a 45 kWh Blade battery pack, it achieves a range of 280 km, and even 260 km at half load, ensuring reliable and efficient transportation. Compared to traditional EV battery packs, our blade battery packs offer higher energy density by eliminating the battery module, which significantly increases volume utilization. In addition, they prioritize safety by passing the nail penetration test without flame or explosion, ensuring reliable quality and stability. In the urban delivery market, electric commercial vehicles offer unmatched advantages over conventional fuel trucks, with operating costs as low as $0.03 to $0.05 per kilometer. This new generation of electric trucks offers superior battery technology, capacity and range, as well as superior flexibility, chassis load capacity and driving comfort. More parameters about this electric truck: At Brogen, we offer comprehensive EV solutions for commercial vehicles, including motors, e-axles, batteries, chassis, and more, designed to electrify your fleet and reduce operating costs. Contact us at contact@brogenevsolution.com to discuss how we can empower your EV project. Click the button below to explore our blade battery solution.

South korea light commercial truck project
Light Commercial Vehicles

Electric Light Duty Truck Project in South Korea

Electric Light Duty Truck Project in South Korea With Our E-Powertrain Project Overview In 2021, a South Korean express delivery company sought our expertise for a comprehensive e-powertrain solution for their light-duty truck project. We delivered a complete solution, including the 120 kW electric powertrain, controller, and other essential automotive components. Additionally, we provided professional technical support to ensure their electric light-duty trucks were operational quickly and efficiently. Our E-Powertrain Solution After thoroughly understanding their requirements, we proposed a comprehensive EV solution that includes the 120 kW integrated 2-in-1 electric powertrain of motor and gearbox, MCU, water pump, EHPS, DC/DC converter, and air conditioning compressors. This combination ensured that our solution perfectly aligned with the unique demands of their EV projects. How We Worked Together Our collaboration extended beyond the initial proposal phase. We actively supported the customer throughout the post-sales journey, providing guidance on connection and installation processes and offering remote technical assistance whenever necessary. This ensured a smooth transition to electric vehicles for our client. Results In just ten days, our electric powertrain solution had the customer’s vehicles up and running. The success made local news. The customer thanked us for a transformative journey that successfully converted the electric light-duty truck into their fleet and laid a solid foundation for their electric future. We’re currently in active discussions with the customer about electrification options for other models in their fleet. E-Powertrain System Used In This Project Motor parameters: Rated power: 45 kW – 60 kW (customizable) Peak power: 100 kW – 120 kW (customizable) Rated torque: 120 N.m Peak torque: 265 N.m – 280 N.m (customizable) Rated speed: 3600 rpm Peak speed: 12000 rpm Explore This System Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Whatsapp: +8619352173376 Email: contact@brogenevsolution.com ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your EV Project Type *– Please select –BusLight-duty truckHeavy-duty truckConstruction machineryVesselOthers (please write it in the note)Your Interested Solutions *– Please select –MotorBatteryChassise-AxleAuxiliary inverterOBC / DCDC / PDUAir compressorEPS / EHPSBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your EV project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit