Electric Axle for LCVs
The electric drive axle is one of the most popular EV drivetrain solutions among commercial vehicle manufacturers. Our electric axle for LCVs is designed for light commercial vehicles such as electric pickup trucks, vans, mini buses, and light trucks. It integrates a PMSM motor into the rear axle, significantly reducing system weight and improving vehicle efficiency. This compact design offers substantial benefits, optimizing vehicle layout by saving space and providing more room for battery placement. As a result, it extends the vehicle’s range, aligning with carbon emission reduction goals. Currently, our electric axle systems for LCVs have been adopted by leading OEMs worldwide.
Email: contact@brogenevsolution.com
Why Choose Brogen
Strong R&D Capability
Our product development follows a comprehensive and detailed process, including road profile data collection for specific vehicle segments, requirement analysis, and solution confirmation, theoretical validation, bench simulation testing, real vehicle testing, small-batch vehicle validation, bench simulation testing, real vehicle testing, small-batch vehicle validation, and final performance verification.
- Power and efficiency optimization
- Reliability and comfort enhancement
- Safety and protection validation
- High-speed noise reduction, sealing, lubrication, and thermal management development
Why Choose Brogen
Value for Clients
With years of experience in e-powertrain R&D, our electric axle solutions are designed to handle tough operating conditions while delivering excellent power and cost efficiency. For OEMs, they offer a competitive advantage in the EV market. For drivers and passengers, they ensure a safe and comfortable ride. And for fleet operators, they help lower maintenance and operating costs, improving overall efficiency.
- Compact e-axle layout for better chassis integration
- Lightweight design for improved efficiency
- Precision-ground gears for low noise and comfort
- High transmission efficiency, reducing energy consumption
- 100,000 km interval oil change, maintenance-free wheel ends
- Real-time monitoring of key components for enhanced safety
Our Electric Axle for LCVs
Solution Features
Pickup Truck
Van
Light Truck
Bus
Parallel-Axis eAxle Structure
The parallel-axis eAxle design eliminates the need for power redirection, allowing the entire transmission system to use cylindrical gears instead of bevel gears. This enhances braking capability from the traditional 30% to 100%.
Lower Vehicle Integration Costs
By removing the traditional transmission components such as the driveshaft, reducer, fixed mounts, and suspension brackets, the installation cost is significantly reduced compared to traditional central motor direct-drive systems for light commercial vehicles..
Compact ePowertrain
Supports rear-mounted, rear-wheel-drive configurations for trucks and short rear-overhang designs for buses, optimizing space for battery pack placement, and reduce system weight by over 20% compared to motor+driveshaft+axle setups.
Our Electric Axle for LCVs
Advanced Technologies
Integrated One-Piece Formed Axle Housing (Expansion-Formed)
High load-bearing capacity, lightweight design, and reduced risk of oil leakage.
Optimized Housing Design
A single-piece housing minimizes oil leakage risks, while a smooth, curved inner cavity reduces oil churning losses.
High-Precision Two-Stage Helical Gear Transmission
Features dual-surface precision grinding for improved efficiency, lower noise, and extended lifespan.
Compact Motor and Axle Integration
Minimizes offset distance between the motor and axle housing, further reducing the risk of oil leakage at the reducer interface.
Our Electric Axle for LCVs
Strengthen Your Electric LCV Design
Central Direct Drive Motor System Layout
Motor (or+ Reducer) → Universal Driveshaft → Traditional Drive Axle Assembly (Main Reducer + Differential + Half Shafts) → Wheels
Same structure as the drivetrain of fuel-powered vehicles: use the drive motor to replace the engine. To increase the installation space for the battery pack, the size of the driveshaft is usually reduced and power is transmitted through the original vehicle’s drive axle.
- Short development time but high manufacturing cost.
- Takes up a lot of space in the X-direction, making battery placement difficult.
- Placing the battery up front creates an axle load imbalance, making the front heavier.
- The drive system isn't very light.
Electric Axle System Layout
Motor → Drive Axle Assembly (Cylindrical Gear Main Reducer + Differential + Half Shafts) → Wheels
Take the 2.34 T logistic van as an example, the motor and the gearbox are integrated onto the rear axle, allowing for easy installation. This integration reduces the number of components required by 11 types and slashing the overall weight by about 33 kilograms.
- High integration: compact structure, efficient transmission.
- Fully release the X-direction space under the floor, conducive to battery layout.
- Due to the small space occupied, it's convenient to adjust the axle load of the whole vehicle.
- The overall performance is superior.
How We Work
Navigating Our Process
Demand Analysis & Project Evaluation
Once we receive your inquiry, our experts will connect with you within two business days to understand your specific requirements for the EV solution and conduct an initial feasibility evaluation of your project.
Project & Technical Coordination
If the project is deemed feasible, our engineering team will collaborate closely with your team on both hardware and software aspects to develop a viable solution. We will also provide a detailed quotation based on the technical requirements.
Development, Manufacturing & Testing
For customized or modified systems, we proceed with product development, including hardware and software adaptations. Our EV systems undergo rigorous testing to ensure quality, reliability, and full functionality before deployment.
In-Time Global Shipping & Delivery
We have established strong partnerships with international shipping providers, ensuring safe and timely delivery of products to your specified location. This guarantees a smooth and efficient deployment of your EV project.
Full-Stage Remote/Onsite Technical Support
We provide technical support throughout the entire project lifecycle, including consultancy, hardware and software development, calibration, and both onsite and remote debugging, ensuring optimal performance and long-term success.
Our Offerings
Technical Parameters
The specific parameters vary depending on the configuration. For more parameter information, please contact us at contact@BrogenEVSolution.com
| Model | Rated Axle Load Capacity | Maximum Torque | Gear Ratio | Motor Rated/Peak Power | Motor Rated/Peak Torque | Motor Peak Speed |
| 5PE | 3500 kg | 5400 N.m | 15.58/16.60 | 60/115 kW | 135/325 N.m | 12000 rpm |
| 5PE-2 | 4500 kg | 5800 N.m | 16.60 | 60/115 kW | 135/350 N.m | 12000 rpm |
| A5PE (front steering) | 2700 kg | 5400 N.m | 15.58 | 60/115 kW | 135/350 N.m | 12000 rpm |
| OEEA50 | 5500 kg | 5775 N.m | 16.269 | 65/120 kW | 170/355 N.m | 12000 rpm |
| OESTEA5300Z | 3500 kg | 5300 N.m | 16.6 | 70/130 kW | 146/314 N.m | 12000 rpm |
| OEEA30 | 3500 kg | 4496 N.m | 12.665 | 80/166 kW | 170/355 N.m | 12000 rpm |
FAQ
Find Out Answers Here
Yes, we can provide tailored e-axle solutions based on our clients’ requirements. Please note that additional development fees may apply.
The price of our e-axle depends on the final specifications and order quantities. We cannot provide a quotation without a detailed technical discussion with our clients.
Sorry, but our e-axle systems are currently not available for retail or individual customers.
No, electric vehicle systems are complex, involving both hardware and software integration, communication protocols, and more. Our clients need to have sufficient knowledge of electric vehicle engineering for proper implementation.
Contact Us
Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.
Email: contact@brogenevsolution.com
Respond within 1 business day
Whatsapp: +8619352173376
Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri.
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