Commercial Vehicle Electric Axle Solutions Hub
As commercial vehicles accelerate toward electrification, drivetrain architectures are being fundamentally rethought. Across light trucks, buses, and heavy-duty applications, electric axles are emerging as a core enabler of more efficient, integrated, and scalable EV platforms.
At Brogen, we provide a comprehensive portfolio of electric axle solutions designed for different vehicle classes, duty cycles, and performance targets. With proven reliability, platform-based scalability, and flexible cconfiguration options, our electric axle systems help commercial vehicle manufacturers simplify integration, optimize cost and efficiency, and accelerate their transition to electric mobility.
Email: contact@brogenevsolution.com
Engineering Capabilities of Brogen Electric Axle Platforms
Pickup Truck
Medium Truck
Heavy Truck
E-trailer
Tractor
Shuttle Bus
City Bus
Platform Scalability Across Commercial Vehicle Applications
Our electric axle solutions are designed to support a wide range of commercial vehicle platforms, from light- and medium-duty trucks to buses and heavy-duty applications. The system architecture accommodates both single-axle and multi-axle configurations. Advanced synchronized control enables coordinated operation of up to 16 electric axles, ensuring stable, predictable, and responsive vehicle behavior across different duty cycles.
Heavy-Duty Structural Design for Long-Term Durability
Built using advanced manfuacturing processes and optimized structural design, our electric axles are engineered to withstand the demanding loads of commercial vehicle operation. Critical components are sourced from leading suppliers to ensure consistent quality and long service life. For heavy commercial vehicles, an integrated axle housing architecture is applied, supporting rated axle loads of up to 16 tons.
Proven Reliability Through Validation and Volume Production
Each electric axle solution is validated through a comprehensive development process, including simulation, bench testing, and real-world vehicle evaluation under varied road and environmental conditions. Most configurations are already deployed in volume production for commercial vehicles, delivering proven reliability and consistent performance in real-world fleet operation.
Architecture-Driven Electric Axle Solutions
To meet the diverse requirements of commercial electric vehicles, our electric axle portfolio is structured around three primary drivetrain architectures, defined by motor arrangement and power transmission layout. Each architecture is designed to balance packaging efficiency, axle load capacity, power output, and system integration complexity for specific vehicle applications.
This architecture-based approach allows drivetrain configurations to be aligned with platform strategy, duty cycles, and performance targets, ensuring an optimal balance of efficiency, durability, and scalability across light-, medium-, and heavy-duty commercial vehicles.
Coaxial Electric Axle
- Minimal chassis footprint for improved packaging flexibility
- Short power transmission path with reduced mechanical losses
- High-precision cylindrical helical gear transmission
- Power Range: 60-160 kW
- Rated Axle Load: 3,500-8,500 kg
- Typical Vehicle Applications: Pickup trucks, buses from 6-9 meters
Parallel-Axis Electric Axle
- Primary Application Focus: A versatile and scalable architecture suitable for a broad range of commercial vehicle platforms.
- Architecture Characteristics: The traction motor and reduction gearbox are integrated into the drive axle, with the motor mounted parallel to the axle housing. Cylindrical gear transmission enables high gear ratios within a compact structure.
- Balanced packaging efficiency and axle load capability
- Simplified drivetrain layout with fewer transmission components
- Proven architecture with large-scale production deployment
- Power Range: 60-620 kW (dual-motor configurations available)
- Rated Axle Load: 2,700-16,000 kg
- Typical Vehicle Applications: Class 1-8 trucks, buses from 6-12 meters
Distributed Electric Axle
- Primary Application Focus: Designed for heavy-duty and specialized commercial vehicles requiring high torque, redundancy, and precise control.
- Architecture Characteristics: A distributed drive layout using dual traction motors with wheel-side reducers. The short transmission path improves efficiency while enabling independent torque control.
- Independent torque control for enhanced stability and maneuverability
- Reduced mechanical losses through a short power transmission path
- Additional safety redundancy for enhanced operational reliability
- Power Range: 160-600 kW (dual-motor)
- Rated Axle Load: 9,000-16,000 kg
- Typical Vehicle Applications: Heavy-duty trucks, e-trailers, tippers, buses from 8-18 meters
Applications
Intelligent Manufacturing Plant​
A mature and scalable manufacturing footprint supports our electric axle solutions. We currently operate multiple electric axle production facilities with a combined annual capacity exceeding 10,000 units, ensuring stable quality, consistent output, and reliable delivery for commercial vehicle projects.Â
In 2024, our new production facility commenced operations, adding 8,000 units of annual capacity. In parallel, a smart factory project is under development, designed for high-volume production of up to 20,000 electric axles per year. Equipped with automated assembly lines, intelligent quality inspection systems, and digital production management, this facility will further strengthen our ability to support large-scale global deployments.
Powertrain Test Bench
Test Bench
New Production Facility
Intelligent Production Line
Finished Products Delivery
New Production Facility
How We Work
Navigating Our Process
Demand Analysis & Project Evaluation
Once we receive your inquiry, our experts will connect with you within two business days to understand your specific requirements for the EV solution and conduct an initial feasibility evaluation of your project.
Project & Technical Coordination
If the project is deemed feasible, our engineering team will collaborate closely with your team on both hardware and software aspects to develop a viable solution. We will also provide a detailed quotation based on the technical requirements.
Development, Manufacturing & Testing
For customized or modified systems, we proceed with product development, including hardware and software adaptations. Our EV systems undergo rigorous testing to ensure quality, reliability, and full functionality before deployment.
In-Time Global Shipping & Delivery
We have established strong partnerships with international shipping providers, ensuring safe and timely delivery of products to your specified location. This guarantees a smooth and efficient deployment of your EV project.
Full-Stage Remote/Onsite Technical Support
We provide technical support throughout the entire project lifecycle, including consultancy, hardware and software development, calibration, and both onsite and remote debugging, ensuring optimal performance and long-term success.
Frequently Asked Questions
Our electric axle solutions are designed for a wide range of commercial vehicles, including light trucks, vans, pickups, city buses, coaches, heavy-duty trucks, trailers, and specialty vehicles. Different axle architectures are available to match specific vehicle classes and duty cycles.
Depending on the configuration, our electric axles support rated axle loads from approximately 2 tons up to 16 tons, covering light-, medium-, and heavy-duty commercial vehicle applications.
We provide three main electric axle architectures:
- Coaxial electric axles for compact LCV platforms
- Parallel-axis electric axles for mainstream commercial vehicles
- Distributed electric axles for high-load, high-power heavy-duty applications
Each architecture is optimized for different packaging, load, and performance requirements.
Architecture selection depends on several factors, including axle load, target power and torque, duty cycle, chassis layout, suspension type, and battery packaging strategy. Our expert team supports EV builders during the concept and selection phase to ensure optimal matching.
Power output ranges from approximately 60 kW to over 600 kW, depending on configuration. Multiple voltage platforms are supported, including common commercial vehicle voltage levels. Specific parameters can be customized based on platform requirements.
By integrating the motor, gearbox, and axle into a single unit and eliminating the driveshaft, electric axles reduce mechanical losses, system mass, and packaging complexity – resulting in improved drivetrain efficiency and overall vehicle energy performance.
The compact, integrated design of the electric axle frees up chassis space and enables greater flexibility for battery placement. This supports higher battery capacity, improved weight distribution, or increased cargo and passenger space.
Yes. Some parameters such as motor power, voltage level can be customized. Platform-based customization helps balance performance targets and development cost. Custom development beyond existing platforms may involve additional engineering fees.
Yes. Our electric axles have undergone extensive simulation, bench testing, and vehicle-level validation. Many configurations are already in mass production and deployed in real-world commercial vehicle applications.
We operate multiple electric axle production facilities with a combined annual capacity exceeding 10,000 units, with additional capacity expansion underway to support high-volume OEM projects.
Typical inputs include target axle load, vehicle mass, performance requirements, duty cycle, packaging constraints, and target production volume. Based on this information, a tailored solution can be proposed.
Timelines depend on customization level and project maturity. Platform-based electric axle solutions can significantly shorten development cycles compared to clean-sheet designs.
We offer standard or extended warranties depending on the product and project scope. For bulk orders, spare parts can be prepared in advance to minimize downtime and ensure efficient warranty handling.
Contact Us
Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.
Email: contact@brogenevsolution.com
Respond within 1 business day
Whatsapp: +8619352173376
Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri.
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