Electric Axle Drive
As commercial vehicles shift rapidly toward electrification, the industry is undergoing a major transformation. From light trucks to heavy-duty trucks, buses to trailers, electric drive axles are playing a key role in this transition. Compared to traditional setups with motors, reducers, and driveshafts, electric axles eliminate the driveshaft, shorten the drivetrain, reduce weight, and improve overall efficiency – all while supporting the trend toward more compact, integrated EV systems.
At Brogen, we offer a full range of advanced electric axle solutions tailored to different vehicle types and use cases. With high efficiency, strong reliability, and flexible configurations, our solutions help vehicle manufacturers accelerate their move to electric mobility.
Email: contact@brogenevsolution.com
Brogen Solution Features
Pickup Truck
Medium Truck
Heavy Truck
E-trailer
Tractor
Shuttle Bus
City Bus
Scalability
Compatible with a wide range of commercial vehicle types including trucks, buses, and more, our electric axle solutions support both single-axle and multi-axle configurations. Our R&D team has mastered syncrhonized control for up to 16 e-axles, ensuring safe, stable, and responsive vehicle operation.
Durability
Using advanced manufacturing techniques, our e-axles are engineered for strength and long-term performance. Key components such as bearings are sourced from top-tier international suppliers. For HCVs, we utilize an integrated axle housing design capable of handling up to 16 tons.
Reliability
Every electric axle system undergoes rigorous bench and real-world testing to ensure performance under diverse road conditions and harsh environments. Most of our e-axle systems are already in volume production for commercial vehicles, offering proven reliability in real-world applications.
Brogen Electric Axle Drive Solutions
Based on different configurations, our electric axle drive solutions include coaxial e-axles, parallel-axis e-axles, and distributed drive e-axles. These solutions cover the full range of commercial vehicles – from light- to heavy-duty – with a single axle supporting up to 16 tons of rated load.
Coaxial Electric Axle
Designed for light commercial vehicles, this system integrates the motor and drive axle into one unit. The motor is arranged coaxially with the axle housing, creating a more compact structure and a highly concentrated power system, which optimizes the chassis layout. It adopts an integrated structure to adapt to the specific conditions of electric vehicles.
- Smallest chassis footprint in the industry
- High-precision cylindrical helical gear transmission
- Power Range: 60-160 kW
- Rated Axle Load: 3,500-8,500 kg
- Suitable For: Pickup trucks, buses from 6-9 meters
Parallel-Axis Electric Axle
This configuration is suitable for nearly all types of commercial vehicles. The motor and reducer are integrated directly into the drive axle, with the motor mounted parallel to the axle housing. Using cylindrical gears to achieve a high gear ratio, the design eliminates unnecessary transmission components—resulting in a more compact layout and improved power transmission efficiency.
- Achieved mass deployment
- Integrated multi-speed, multi-motor system
- Power Range: 60-620 kW (dual-motor)
- Rated Axle Load: 2,700-16,000 kg
- Suitable For: Class 1 to Class 8 trucks, buses from 6-12 meters
Distributed Electric Axle
This design is well-suited for heavy-duty commercial vehicles. The distributed drive architecture enables precise control of torque and speed through independent motors. Featuring a dual-motor setup with wheel-side reducers, it offers a short transmission path, delivering high transmission efficiency. The integrated layout optimizes chassis space, allowing for underfloor battery placement. Wheel-side torque vectoring further enhances handling and maneuverability.
- Additional safety redundancy for enhanced reliability
- 20% lighter than direct drive system
- Power Range: 160-600 kW (dual-motor)
- Rated Axle Load: 9,000-16,000 kg
- Suitable For: Heavy-duty trucks, e-trailers, buses from 8-18 meters, tippers
Applications
Intelligent Manufacturing Plant​
Currently we have multiple electric axle production facilities, with a combined annual capacity exceeding 10,000 units – demonstrating our strong scalability, consistent quality, and reliable supply. A new production base was launched in 2024, adding an additional 8,000 units of annual capacity. Meanwhile, a new smart factory project is underway, designed for large-scale production of up to 20,000 electric axles per year. This advanced facility will further strength our ability to provide stable, high-volume supply to our global customers.
Powertrain Test Bench
Steer-by-wire Test Bench
Intelligent Production Line
Finished Products Delivery
How We Work
Navigating Our Process
Demand Analysis & Project Evaluation
Once we receive your inquiry, our experts will connect with you within two business days to understand your specific requirements for the EV solution and conduct an initial feasibility evaluation of your project.
Project & Technical Coordination
If the project is deemed feasible, our engineering team will collaborate closely with your team on both hardware and software aspects to develop a viable solution. We will also provide a detailed quotation based on the technical requirements.
Development, Manufacturing & Testing
For customized or modified systems, we proceed with product development, including hardware and software adaptations. Our EV systems undergo rigorous testing to ensure quality, reliability, and full functionality before deployment.
In-Time Global Shipping & Delivery
We have established strong partnerships with international shipping providers, ensuring safe and timely delivery of products to your specified location. This guarantees a smooth and efficient deployment of your EV project.
Full-Stage Remote/Onsite Technical Support
We provide technical support throughout the entire project lifecycle, including consultancy, hardware and software development, calibration, and both onsite and remote debugging, ensuring optimal performance and long-term success.
Frequently Asked Questions
Our e-axle solutions are at different stages depending on the model. Most of them are currently in mass production and have been widely deployed in both domestic and international markets. For details on a specific model or application, please contact us through the table below.
Yes, our e-axle solutions are customizable. If you don’t see a suitable option on our website, please contact us – we may already have something in our solution database that fits your needs. If a custom solution is required, our team will evaluate feasibility and inform you of any potential development fees that may apply.
At this time, we focus on business-to-business projects and are unable to support retail or individual orders. For commercial projects, the MOQ varies depending on the model. However, we strive to support startups in e-mobility and will do our best to provide suitable solutions to EV builders.
No, our e-axle systems are not turnkey. We require our clients to have a professional EV engineering team – both hardware and software – to ensure proper integration and reliable system performance.
For bulk orders, we can replace components with the customer-specified brands upon request.
We follow a strict quality management system. However, for clients we haven’t yet partnered with, these documents are considered confidential and cannot be shared.
We provide standard or extended warranties depending on the product. For bulk orders, we prepare spare parts in advance to minimize downtime and ensure efficient handling of any warranty claims.
Contact Us
Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.
Email: contact@brogenevsolution.com
Respond within 1 business day
Whatsapp: +8619352173376
Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri.
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