Electrification Solution for 20-Ton Range Extended Electric Excavators

20-ton electric excavator electrification solution ev systems

As electric powertrain technologies continue to mature in the automotive industry, their adoption in construction machinery is accelerating. Today’s electric construction equipment offers significantly improved reliability and lower total cost of ownership compared to traditional internal combustion machines—driving growing acceptance across the market.

Excavators, as the core workhorse of the construction sector, are leading this shift. To support this transformation, we’ve launched a Range-Extended Electric Vehicle (REEV) solution for 20-ton electric excavators — helping OEMs and operators reduce carbon emissions and cut operating costs without compromising performance.

Email: contact@brogenevsolution.com

Why Partner With Us

Our Competitive Advantages

System-Level EV Solutions

  • Not just components – we deliver tailored solutions
  • Reduce sourcing time and integration risks

Proven Global Experience

  • Deployed in 30+ countries
  • Multilingual support
  • Familiar with international standards and certificates

Flexible & Fast

  • Customization for different voltage architectures and chassis
  • Support low-volume or mass production

Technical Support

  • Pre-sales consultation
  • Remote/on-site diagnostics + support
  • Complete tech docs 

Reliable Warranty

  • Industry-standard or extended warranty
  • Spare parts prepared in advance for batch orders

Software + Hardware

  • Strong software & hardware integration capabilities
  • Customizable CAN protocol
  • Field-proven systems

Our Key Offerings for Range Extended Electric Excavators

240kw electric motor for bus

Electric Motor

Highly-efficient PMSM motor to function as the drive motor for the heavy equipment.

motor controller for the hybrd construction equipment

Motor Controller

Using powerful automotive-grade microprocessor, high efficiency, high power density, easy installation, advanced vector control technology and can be used for driving and other control systems for commercial vehicles and equipment.

battery for hybrid construction equipment

Battery System

Tailored battery system for different types of equipment, integrating the battery packs, BMS, BTMS, and more, with battery cells from world-top cell producer such as CATL, BYD, Gotion, etc.

20-ton electric excavator
range extender for hybrid construction equipment

EV Range Extender System

Deliver stronger power performance, meeting transportation and operational needs across various scenarios. With a wider high-efficiency operating range, it enhances power generation efficiency.

VCU vehicle control unit

VCU

Support multiple high-side and low-side drive interfaces, along with multiple analog and digital inputs. Widely used in commercial vehicles, mining trucks, loaders, tractors, and other construction equipment.

DC_DC for hybrid excavator

DC/DC Converter

Features an advanced rectifier module, a reliable filtering circuit, and proven surge protection technology, provides a stable DC power supply for motor controllers, well-suited for a wide range of mid-to-high-end applications.

System Architecture Diagram of Range Extended Electric Excavators

* Offerings may differ depending on the model, solution scope, and customer requirements. Optional systems are available upon request.

system architecture diagram of REEV excavators

How We Work

Navigating Our Process

Brogen EV Solution - Tailored EV Solution Provider

Demand Analysis & Project Evaluation

Once we receive your inquiry, our experts will connect with you within two business days to understand your specific requirements for the EV solution and conduct an initial feasibility evaluation of your project.

Brogen EV Solution - Factory tour and project discussion - 6

Project & Technical Coordination

If the project is deemed feasible, our engineering team will collaborate closely with your team on both hardware and software aspects to develop a viable solution. We will also provide a detailed quotation based on the technical requirements.

Brogen EV Solution - Finished product delivery - 1

Development, Manufacturing & Testing

For customized or modified systems, we proceed with product development, including hardware and software adaptations. Our EV systems undergo rigorous testing to ensure quality, reliability, and full functionality before deployment.

Brogen EV Solution - Finished product delivery - 2

In-Time Global Shipping & Delivery

We have established strong partnerships with international shipping providers, ensuring safe and timely delivery of products to your specified location. This guarantees a smooth and efficient deployment of your EV project.

Brogen EV Solution - Full Cycle Technical Support

Full-Stage Remote/Onsite Technical Support

We provide technical support throughout the entire project lifecycle, including consultancy, hardware and software development, calibration, and both onsite and remote debugging, ensuring optimal performance and long-term success.

Frequently-Asked Questions

Yes, we support small-batch orders for prototype development, with flexible MOQ and lead time.

  • Our systems are designed and tested in compliance with Chinese national standards, which in many aspects are more stringent than international equivalents.
  • For some systems, we do not hold pre-applied certifications, but we can provide necessary technical documents and support to assist you in completing local certification in your country.

We offer full-cycle support including pre-sales consultation, system matching, debugging, remote diagnostics, and after-sales services.

We offer industry-standard or extended warranties depending on the project. For batch orders, we prepare spare parts in advance to reduce downtime and handle warranty claims efficiently.

We support flexible shipping terms such as FOB, CFR, and CIF. Lead times vary based on system type and customization.

  • We provide tailored EV solutions, but not ready-to-install retrofit kits.
  • To ensure optimal system performance and safety, we require that our clients have a professional EV engineering team with hardware and software capabilities.
  • During the early stage of the project, we also expect the client's technical team to participate in solution discussions to ensure the best fit between our solution and your vehicle architecture.

Sure, we can offer tailored electrification solutions for agriculture, construction, and mining equipment. You may check here: https://brogenevsolution.com/construction-equipment-electrification-solutions/

Contact Us

Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.

Email: contact@brogenevsolution.com

Respond within 1 business day

Whatsapp: +8619352173376

Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri.

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