EV Battery Solutions for Light Trucks, Vans, Minibuses

For light commercial vehicles such as electric light trucks, vans, and minibuses, our EV traction battery solutions can be fully customized to meet specific operating conditions and performance requirements. The system can include standard or OEM-tailored battery packs, BMS, BDU, and related subsystems, ensuring seamless integration with the client’s vehicle platform.

We also offer a range of flexible configuration options – including standard LFP or blade battery cells, liquid or air-cooling systems, and other customizable design parameters – enabling optimized performance, safety, and efficiency across diverse applications.

Email: contact@brogenevsolution.com

Why Choose Our EV Battery Solutions for Light Commercial Vehicles?

Extensive Application Experience

With over a decade of experience in commercial vehicle electrification, we have developed deep expertise in EV powertrain systems, along with strong analytical and integration capabilities for EV traction batteries.

Rapid Response and Customization

Leveraging our understanding of diverse light commercial vehicle applications, we can quickly tailor EV battery system solutions to meet specific operational requirements of our clients and help them accelerate product launch.

Advanced System Management Capabilities

With a thorough understanding of complete vehicle electric powertrain systems, we specialize in developing high-power battery control strategies and agile BMS application software for optimal performance.

High-Quality Battery Cells From Top Manufacturers

We use only brand-new, premium-grade A-class battery cells from global top manufacturers to ensure reliable performance, long cycle life, and consistent safety, stability, and efficiency of our EV battery systems.

Strong Manufacturing and Delivery Capability

Backed by large-scale electric vehicle battery production experience for global projects, we ensure efficient mass delivery, high reliability, and rigorous quality control at every stage of development and manufacturing.

Exceptional R&D Expertise

BMS Design & Development
Independently develop BMS software; design control strategies and diagnostic analysis algorithms in-house; design the controller main board, control circuits, monitoring circuits, and communication circuits
Pack Structural & Electricial Design & Development
Independently design integrated battery pack structures to accommodate various battery cell types and capacity needs; independently design electrical circuits and select components, with electrical testing and verification environments to ensure compliance with standards
Battery System Integration Design & Development
Independently design electrical systems and structures; capable of integrating third-party systems, equipment, and components

Our Offerings for LCV EV Battery Solutions

1. Standard LFP Battery Pack, C-Box

Parameters	1	2	3	4	5
Battery Cell	105 Ah	173 Ah	230 Ah	280 Ah	304 Ah
Grouping	2P48S	1P63S	1P48S	1P36S	1P36S
System Capacity	210 Ah	173 Ah	230 Ah	280 Ah	304 Ah
Rated System Voltage	153.6 V	202.86 V	153.6 V	115.2 V	115.2 V
System Energy	32.256 kWh	35.095 kWh	35.328 kWh	32.256 kWh	35.020 kWh
Dimension	1060630240 mm	1060630240 mm	1060630240 mm	1060630240 mm	1060630240 mm

2. LFP Battery Pack With Blade Battery Cell (Cell-to-Pack Technology)

Modular Design and Maintainability
Core components adopt a modular architecture, allowing independent disassembly and replacement to reduce maintenance costs. The system layout is optimized for easy access, improving service efficiency.
Smart Connectivity and Intelligent O&M
Through mobile apps, local monitoring terminals, and cloud-based data platforms, system status can be monitored in real time. Intelligent analytics and predictive algorithms assess battery health, optimize lifespan, and enable rapid fault localization to enhance operation and maintenance efficiency.
Flexible Configuration
The system capacity can be flexibly configured to meet the needs of various application scenarios.
Environmental Adaptability
The system enclosure is built from high-strength, corrosion-resistant materials to withstand high-temperature, high-humidity, and dusty environments. It offers excellent waterproof, dustproof, and fire-resistant performance, ensuring reliable operation under harsh conditions.

Item		75.89 kWh	131.99 kWh
Battery Cell	Capacity	113 Ah	212 Ah
	Rated Voltage	3.65 V	3.62 V
	Voltage Range	2.5-4.32 V	2.5-4.3 V
Battery System	Grouping	2P92S	1P172S
	Rated Capacity	226 Ah	212 Ah
	Rated Voltage	335.8 V	622.64 V
	Nominal Energy	75.89 kWh	131.99 kWh
	Voltage Range	230-397.44 V	430-739.6 V
	Usable SoC range	0%-98%	0%-98%
	Pack Weight	416 kg	770 kg
	Energy Density	182 Wh/kg	171 Wh/kg
	Protection Level	IP67/IP6K9K	IP68
	Thermal Management	Liquid cooling/heating	Liquid cooling/heating
	BMS Configuration	1BMU+2CMC	1 master+2 slave BMS
	Pack Dimension	16911452147.5 mm	15261522278 mm

Example Configuration: 50.8 kWh LFP Traction Battery System for OEM Cargo Vans

Item	Parameters	Remark
Battery cell model	LFP-68Ah	68 Ah LiFePO4
Module configuration	2P28S/2P36S
Battery box	Non-standard box, 1PC	12021115251 mm
System capacity	136 Ah	System energy: 50.8 kWh
System rated voltage	373.52 V
System energy density	>140 wh/kg
System configuration	2P116S
Cooling method	Active-passive air cooling
Heating method	PTC heating plate

Our Key Workflow for EV Battery System Design

Step	Description
Customer Requirements Confirmation	Collect and analyze detailed customer requirements, including operating conditions, vehicle specifications, application scenarios, and equipment constraints.
Technical Solution Development	Define system architecture and technical specifications; formualte a comprehensive and tailored technical proposal aligned with project goals.
Technical Agreement Finalization	Confirm the product configuration, key component specifications, and complete internal design reviews prior to formal customer approval.
Commercial Contract Signing	Finalize terms including delivery schedule, pricing, payment structure, and after-sales services; proceed with contract execution.
Project Planning	Develop a detailed project timeline, allocate resources, define key milestones, and monitor progress to ensure on-time delivery.
BMS Solution Finalization	Define and validate the BMS technical specifications, complete internal and customer reviews, and finalize the BMS configuration.
Structural & Harness Design	Deliver detailed designs and technical drawings of the mechanical structure and wiring harnesses for customer evaluation and approval.
Product Manufacturing	Coordinate production activities under strict quality control protocols to ensure all components meet defined standards and project specifications.
Global Delivery	Leverage established partnerships with global logistics providers to ensure safe, efficient, and timely delivery to the customer's designed location.
Comprehensive Technical Support	Provide full-cycle technical support - including system integration consulting, hardware/software development, calibration, and remote or onsite debugging - to ensure optimal performance and long-term reliability.