heavy duty transport

EV Solutions for Heavy Commercial Vehicles

For heavy commercial vehicles, we provide an extensive range of EV systems, including the e-powertrain, battery, chassis, braking system, steering system, and beyond. Our comprehensive solutions are engineered to not only enhance fleet operational efficiency but also elevate safety standards in heavy-duty transportation.

These systems have been successfully integrated into renowned domestic and international truck manufacturers’ operations, including the Tata Group, the Mahindra Group, and more. By adopting our EV solutions, OEMs benefit from accelerated R&D processes and reduced production site requirements, while fleet operators experience tangible advantages such as improved power efficiency, reduced emissions, and minimized maintenance downtime.

Highlight EV Systems

E-Powertrain​

With our extensive expertise in the EV sector, we understand the critical elements required for an optimal ePowertrain system, delivering exceptional efficiency and power for complete satisfaction. Our electric powertrain system offers two key solutions: the central direct drive motor system and the electric axle system, tailored to effectively meet diverse customer needs.

EV Motor +MCU+Gearbox (optional)

Electric truck motor - 0708

Electric Axle

electric axle system

EV Battery​

For HCVs, we provide customized EV battery solutions, offering both standard LFP / LMO / NMC battery systems and advanced blade battery systems. Our approach combines advanced software and hardware with material mechanisms to ensure improved performance, durability and economics. Recognizing the demanding operating environments of commercial vehicles, we prioritize comprehensive protection for our electric vehicle battery systems over a wide temperature range.

Standard LFP Battery Solution

LFP EV battery for LCVs from brogen ev solutions

HEV, PHEV, FCEV LMO Battery Solution

lithium battery for port vehicle

Electrified Trailer Solution

Our electrified trailer solution can be tailored to suit different vehicle power and mileage requirements, allowing for flexible grouping. The adaptive control algorithm enables seamless integration with any energy source for the main tractor, whether it’s a traditional fuel engine, pure electric, or hydrogen fuel cell.

Electrified Trailer Solution

Electrified trailer solution - 1
  • Chassis Space Savings: Reduced by 40%
  • Emergency Braking Improvement: Decreases stopping distance by almost 10 meters at speeds of 100 km/h
  • Sanitation Vehicle Modifications: Shortens wheelbase by approximately 800 mm, or increases loading volume by about 3.5m³
  • Precision Control: Ideal for autonomous driving applications

Electric Hydraulic Power Steering

The Electric Hydraulic Power Steering System (EHPS) enhances the traditional HPS by integrating electronic control units like the power steering ECU, solenoid valves, vehicle speed sensor, and steering angle sensor. 

Electric Hydraulic Power Steering

Brogen EHPS Electro-hydraulic power steering system
  • Lightweight and compact design
  • Multiple operating modes can be configured
  • Real-time control via CAN communication
  • Multi-variable fuzzy control, temperature monitoring
  • Personnel safety protection
  • Flexible development and wide applicability

Inverter / Converter​

Our 4-in-1 auxiliary inverter system is designed to optimize the power management of EV/HEV vehicles. This comprehensive system combines a DC/DC converter, two DC/AC inverters, and a high-voltage power distribution unit (PDU), each playing a pivotal role in managing the power dynamics of electric vehicles.

Auxiliary Inverter

Auxiliary inverters from Shanghai OE Industrial Co., Ltd.

The 4-in-1 integrated design significantly reduces system weight and size. This approach not only offers a lightweight solution but also delivers substantial space, wiring, and cost savings for electric commercial vehicles.

Air Brake Compressor​

Introducing our electric air brake compressor for heavy commercial vehicles. With the latest technology, our air compressor delivers air that’s entirely oil and water-free, eliminating concerns of oil emulsification, leaks, and fire hazards. Its innovative structural design minimizes energy waste during compression, optimizing efficiency. Moreover, it boasts exceptional environmental adaptability, reliably operating in extreme weather conditions ranging from – 40°C to +65°C.

Air Brake Compressor

Our oil-free scroll air compressor features a distinct separation between the compression cavity and the bearing cavity, ensuring that oil-containing air is completely eradicated from its structural design. This eliminates the need for lubricating oil during operation, preventing oil pollution and condensate discharge, resulting in true zero discharge. This approach not only enhances environmental sustainability but also offers economic benefits, making it a highly efficient and eco-friendly solution.

Our Service Structure

We offer a comprehensive framework of services tailored to meet your needs from project inception to completion.

  • 1. Understand your needs​

    We start with a thorough understanding of your specific needs, including vehicle type, intented use, work environment and challenges.

  • 2. Provide solutions

    We develop a customized solution and provide information on the products that best meet your needs, including specifications and technical drawings.

  • 3. Technical coordination

    Our engineers will engage with your technical team to ensure the smooth execution of the proposed solution.

  • 4. Development

    We continue with the development phase, which includes product or software development, following the outlined solution.

  • 5. Test

    Prior to shipment, products undergo rigorous testing and experimentation to ensure quality and functionality.

  • 6. Shipping

    We guarantee the safe and timely delivery of products to your specified location, ensuring the smooth operation of your EV project.

  • 7. Post-sales technical support

    We provide remote debugging support for product installation and ongoing technical support for any questions or issues you may have to ensure your satisfaction and continued success.

Contact Us

Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.

Whatsapp: +8619352173376

Email: contact@brogenevsolution.com

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