Hybrid Construction Equipment Solutions
Why Choose Us
Leading the Way in Construction Equipment Electrification
As fuel costs rise and expenses for diesel-powered equipment remain high, the advantages of electric / hybrid construction equipment become evident. Alternative-powered technology is increasingly popular and sustainable.
Brogen specializes in hybrid range-extended solutions that boost fuel efficiency, cut operating costs, and reduce emissions for construction equipment OEMs. Our systems ensure reliability, enhance performance, and offer flexible customization, ensuring OEMs maintain market competitiveness in an evolving industry landscape.
Inquiry: contact@brogenevsolution.com
Our Solution
Customized Systems for Hybrid Construction Equipment
At Brogen, we are dedicated to providing efficient and environmentally friendly hybrid range-extended construction equipment systems. Our solutions include electric motors, electric generators, controllers, battery systems, and more, fully meeting the demands of modern construction equipment.
Applicable Models
Pavers, loaders, bulldozers, excavators, motor graders, concrete mixers, road rollers, cranes, forklifts, telehandlers, etc.
Inquiry: contact@brogenevsolution.com
Hybrid Construction Equipment Solution
Our Offerings
Our high-efficiency hybrid construction equipment solutions cater to the electrification needs of construction machinery in diverse scenarios. The product range is compatible with multiple power modules, allowing for different main drive power outputs to adapt effectively to various operational demands.
We support single and dual motor control, accommodating high-power single motors, range-extended systems, or multi-motor drive modes.
Our Project
Hybrid Bulldozer Project in Europe
The diesel-electric powertrain of this hybrid bulldozer boosts fuel efficiency by up to 30% and production by 10%.
Client Background
Our client, a professional construction equipment manufacturer in Europe, reached out to us in 2023 seeking an efficient electric powertrain system for their hybrid bulldozer project. We supplied them with the drive motors, electric generators, and controllers for their equipment.
Challenges Faced
Using a traditional fuel-powered system required a large engine. This engine’s efficiency dropped due to varying operating speeds, leading to high fuel consumption and increased costs.
Solutions We Provided
- A 210/360 kW electric generator and controller system
- Two 120/282 kW drive motors with controller systems
Our electric drive motors, mounted between the wheels, eliminated the need for a transmission. This configuration ensured smooth operation without lags for gear shifts, with fewer moving parts compared to a standard bulldozer. The internal combustion engine operated in its optimal efficiency zone, generating electricity without RPM fluctuations. This setup resulted in greater reliability, lower maintenance costs, reduced fuel consumption, and a significant reduction in carbon emissions.
How we work
- Initial contact and understanding requirements: after understanding the client's needs and working conditions of the equipment, we proposed a tailored solution and provided drawings.
- Technical coordination: we worked closely with the client's technical and engineering teams, discussing detailed information and ensuring the feasibility of our solution.
- Quotation and delivery: after confirming the feasibility, we provided a quotation and esnured timely delivery of our products.
- Installation and support: our service continued post-delivery. We collaborated with the client's engineering team through several meetings to ensure proper installation and optimal operation of our systems on the client's prototype bulldozers. The client was also very cooperative, keeping us informed of every progress step.
Outcome
Our powertrain system successfully runs on the client’s bulldozers, delivering the promised efficiency and performance improvements. We continue to provide ongoing technical support to ensure long-term success.
Systems Basic Parameters
- Voltage: 540 VDC
- Rated/peak power: 210/360 kW
- Rated/peak speed: 1500/3500 rpm
- Rated/peak torque: 1337/2500 N.m
- Rated voltage: 437 VAC
- Rated/peak power: 120/282 kW
- Rated/peak speed: 955/3200 rpm
- Rated/peak torque: 1200/2460 N.m
Contact Info
Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.