Hybrid Construction Equipment Solution​
In an era where sustainability meets productivity, our hybrid construction equipment solutions bridge the gap between high-performance machinery and eco-friendly operations. By integrating advanced electrification technologies with traditional diesel systems, we deliver optimized energy efficiency, reduced emissions, and lower operational costs. Whether for excavators, loaders, or cranes, our hybrid solutions are engineered to meet the rigorous demands of modern construction sites while aligning with global decarbonization goals.
Email: contact@brogenevsolution.com
Why Electrify the Construction Equipment
Dramatically Reduce Fuel Costs & Emissions
Hybrid systems cut fuel consumption by up to 30%-40%, directly lowering operational expenses. Simultaneously, COâ‚‚ and NOx emissions are slashed, helping companies comply with tightening environmental regulations (e.g., EU Stage V, EPA Tier 4).
Enhanced Operational Efficiency
Electric-drive components deliver instant torque and smoother power transitions, improving equipment responsiveness and productivity in dynamic environments.
Lower Maintenance & Longer Lifespan
Electric motors and batteries require less frequent maintenance than traditional diesel engines, reducing downtime and extending equipment service life.
Noise Reduction for Urban Projects
Electric mode operates significantly quieter, enabling nighttime work and compliance with urban noise regulations.
Our Hybrid Construction Equipment Solution Offerings
We are dedicated to providing efficient and environmentally friendly hybrid construction equipment systems. Our solutions include electric motors, electric generators, controllers, battery systems, and more, fully meeting the demands of modern construction equipment.Â
Applicable models: Pavers, loaders, bulldozers, excavators, motor graders, concrete mixers, road rollers, cranes, forklifts, telehandlers, etc.
Take the 20-ton hybrid excavator as an example, our core components include:
Electric Drive Motor
Motor Controller
Range Extender System
Battery System
PDU
DC/DC
Air Conditioning Compressor
Customized Architecture
Case Study: Hybrid Bulldozer Project in Europe
The diesel-electric powertrain of this hybrid bulldozer boosts fuel efficiency by up to 30% and production by 10%.
Client Background
Our client, a professional construction equipment manufacturer in Europe, reached out to us in 2023 seeking an efficient electric powertrain system for their hybrid bulldozer project. We supplied them with the drive motors, electric generators, and controllers for their equipment.
Challenges Faced
Using a traditional fuel-powered system required a large engine. This engine’s efficiency dropped due to varying operating speeds, leading to high fuel consumption and increased costs.
Solutions We Provided
- A 210/360 kW electric generator and controller system
- Two 120/282 kW drive motors with controller systems
Our electric drive motors, mounted between the wheels, eliminated the need for a transmission. This configuration ensured smooth operation without lags for gear shifts, with fewer moving parts compared to a standard bulldozer. The internal combustion engine operated in its optimal efficiency zone, generating electricity without RPM fluctuations. This setup resulted in greater reliability, lower maintenance costs, reduced fuel consumption, and a significant reduction in carbon emissions.
How we work
- Initial contact and understanding requirements: after understanding the client's needs and working conditions of the equipment, we proposed a tailored solution and provided drawings.
- Technical coordination: we worked closely with the client's technical and engineering teams, discussing detailed information and ensuring the feasibility of our solution.
- Quotation and delivery: after confirming the feasibility, we provided a quotation and esnured timely delivery of our products.
- Installation and support: our service continued post-delivery. We collaborated with the client's engineering team through several meetings to ensure proper installation and optimal operation of our systems on the client's prototype bulldozers. The client was also very cooperative, keeping us informed of every progress step.
Outcome
Our powertrain system successfully runs on the client’s bulldozers, delivering the promised efficiency and performance improvements. We continue to provide ongoing technical support to ensure long-term success.
Systems Basic Parameters
- Voltage: 540 VDC
- Rated/peak power: 210/360 kW
- Rated/peak speed: 1500/3500 rpm
- Rated/peak torque: 1337/2500 N.m
- Rated voltage: 437 VAC
- Rated/peak power: 120/282 kW
- Rated/peak speed: 955/3200 rpm
- Rated/peak torque: 1200/2460 N.m
Our Service Structure
Project Assessment and Requirements Evaluation
After receiving your inquiry, our experts will connect with you to understand your project goals and requirements, conducting an initial evaluation to ensure we're aligned with your needs.
Technical Collaboration
If the project is feasible, our engineering team will collaborate closely with yours, establishing a viable product solution and providing a detailed quote.
Product Matching & Development
For customized or modified systems, we proceed with product development, including both hardware and software adaptions, ensuring that the solution meets your specific operational needs and conditions.
Testing
After development, we rigorously test each system to ensure quality, reliability, and full functionality.
Shipping
We guarantee the safe and timely delivery of products to your specified location, ensuring the smooth operation of your EV project.
Post-Sales Technical Support
We provide remote debugging support for product installation and ongoing technical support for any questions or issues you may have to ensure your satisfaction and continued success.
Contact Us
Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.
Email: contact@brogenevsolution.com
Respond within 1 business day
Whatsapp: +8619352173376
Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri.
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