lithium battery for heavy equipment heavy equipment battery solution heavy equipment battery

Heavy Equipment Battery for Construction, Agricultural, Mining

Construction, agricultural, and mining equipment traditionally powered by diesel engines are increasingly transitioning to more sustainable electric power sources, such as lithium-ion battery systems. We provide high-power, fast-charging heavy equipment battery systems, with a comprehensive approach to safety and reliability. From material research to production and manufacturing, we conduct thorough testing and implement stringent quality control at every stage. Our solutions offer dependable power and efficient charging, even in the most challenging environments and demanding working conditions.

Email: contact@brogenevsolution.com

standard battery pack for electric bus / hcv

Our Heavy Equipment Battery Features

  • Chemical Safety

    High thermal stability; passed nail penetration test

  • Structural Safety

    Structural integrity; double insulation protection; IP67 rating

  • Electrical Safety

    Improved EMC; maintenance power cut-off; external high-voltage electrode touch protection; equipotential bonding

  • Functional Safety

    Overcharge and over-discharge protection; high-voltage interlock detection; fire warning monitoring; insulation monitoring

BMS Features

EV battery BMS
  • High-accuracy, stable data acquisition
  • Real-time battery status monitoring
  • SOC, SOH, and SOP estimation
  • High-voltage control
  • Thermal management
  • Charge and discharge management
  • Balancing management
  • Insulation monitoring
  • Fault warning and management
  • Customizable parameters and algorithms
  • UDS functionality

Our Heavy Equipment Battery Solution

We offer a wide range of customizable traction battery solutions for heavy equipment to meet your specific needs. For more options or to discuss your requirements, please contact us at contact@brogenevsolution.com

Lithium Battery Cell for Heavy Equipment

Battery Cell ModelS12PMPDN61PMPDN02EMPDN52EMPDV82PMPDN03EMPDV84EMPDL05EFPDM94PMPDM07EMPD
Capacity21 Ah 
(25°, 1C)
16 Ah
(25°, 1C)
20 Ah
(25°, 0.5C)
25 Ah
(25°, 0.5C)
28 Ah
(25°, 1C)
30 Ah
(25°, 0.5C)
48 Ah
(25°, 0.5C)
50 Ah
(25°, 0.5C)
49 Ah
(25°, 1C)
70 Ah
(25°, 0.5C)
Max. charge rate (continuous)5C10C2C3C5C2C1.5C1.5C3C1.5C
Max. discharge rate (continuous) 6C20C3C4C6C3C2C2C4C2C
Operating voltage3.7V
2.8V-4.2V
3.7V
2.8V-4.2V
3.7V
2.8V-4.15V
3.7V
2.8V-4.2V
3.7V
2.8V-4.15V
3.7V
2.8V-4.15V
3.7V
2.8V-4.15V
3.2V 2.0V-3.65V3.7V
2.8V-4.2V
3.7V
2.8V-4.15V
SOC range10%-90%10%-90%10%-90%10%-90%10%-90%10%-90%10%-90%10%-90%10%-90%10%-90%
Cycle life (25°C, 80% DOD, 80% EOL, 1C)≥5000≥5000≥5000≥5000≥5000≥5000≥4500≥3000≥5000≥4500

Standardized Lithium Battery Pack for Heavy Equipment​

Pack 49 Ah Standard Pack 98 Ah Standard Pack 147 Ah Standard Pack
Item Parameters Parameters Parameters
Grouping 1P96S 1P144S 1P168S 2P80S 2P72S 2P70S 3P52S 3P46S
Single box voltage 355.2 V 532.8 V 621.6 V 296 V 266.4 V 259 V 192.4 V 170.2 V
Energy 17.4 kWh 26.1 kWh 30.5 kWh 29.01 kWh 26.11 kWh 25.38 kWh 28.28 kWh 25.02 kWh
Energy density 124 Wh/kg 118 Wh/kg 126 Wh/kg 130 Wh/kg 125 Wh/kg 132 Wh/kg 129 Wh/kg 131 Wh/kg
Weight 139.8 kg 220 kg 241 kg 223 kg 210 kg 193 kg 220 kg 191 kg
Dimension 1065*630*245 mm 1250*630*245 mm 1250*630*245 mm 1065*630*245 mm 1065*630*245 mm 955*630*245 mm 1065*630*245 mm 955*630*245 mm
Thermal management Liquid cooling / Liquid heating / PTC Liquid cooling / Liquid heating / PTC Liquid cooling / Liquid heating / PTC
Charge/discharge current 100 A / 125 A 200 A / 250 A 300 A / 370 A
IP rate IP67 IP67 IP67

Applications

Construction Equipment

mining equipment with lithium battery

Our advanced lithium battery systems offer substantial benefits for construction equipment manufacturers and operators. Environmentally, our batteries reduce emissions and noise, ensuring cleaner, quieter job sites that comply with stringent regulations. They boost productivity and sustainability, making them an ideal choice for forward-thinking construction equipment manufacturers.

Agriculture Equipment

agriculture equipment with lithium battery

Our customizable lithium battery systems offer a transformative solution for electrifying agricultural equipment. With high energy density and long lifespan, lithium batteries ensure reliable performance across diverse conditions. Our customizable service provides tailored solutions that optimize efficiency, reliability, and safety for agricultural applications, promising a sustainable and productive future for farming practices.

Mining Equipment

Mining equipment electrification

Electrifying mining equipment with our advanced lithium battery systems offers substantial benefits to both the environment and fleet operators. Our lithium batteries significantly reduce emissions, contributing to cleaner air and a lower carbon footprint, while also minimizing noise pollution. For fleet operators, these batteries also help lower fuel and maintenance costs, increase operational uptime, and enhance safety.

Example Configurations

Lithium Batteries for Electric Dump Truck

electric dump truck
  • Battery type: LFP
  • Rated voltage: 618 VDC
  • Rated capacity: 684 Ah
  • Rated energy: 423 kWh
  • Weight: 4150 kg
  • Continuous/peak rate: 1C/2C
  • Cooling mode: liquid-cooled

We also supply the relevant electric drive system: electric motor and electric axle

Lithium Batteries for Electric Loader

electric loader
  • Battery type: LFP
  • Rated energy: 183.79 kWh
  • Cooling mode: Liquid cooling
  • Heating mode: PTC heating
  • Adaptive charging pile power: 120 kW, 180 kW
  • Charging time: 20%-95% about 1 hour (180 kW charging pile)
  • Applicable ambient temperature: -30°C – 60°C

We also supply the relevant electric drive motor.

Why Choose Us

Exceptional R&D Expertise

  • BMS Design & Development

    Independently develop BMS software; design control strategies and diagnostic analysis algorithms in-house; design the controller main board, control circuits, monitoring circuits, and communication circuits

  • Pack Structural & Electricial Design & Development

    Independently design integrated battery pack structures to accommodate various battery cell types and capacity needs; independently design electrical circuits and select components, with electrical testing and verification environments to ensure compliance with standards

  • Battery System Integration Design & Development

    Independently design electrical systems and structures; capable of integrating third-party systems, equipment, and components

Modern Manufacturing Plant

brogen ev battery factory - 2
brogen ev battery factory - 3

Key Partners

CATL
higer logo
ankai logo
golden dragon logo

Contact Us

Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.

Email: contact@brogenevsolution.com

Respond within 1 business day

Whatsapp: +8619352173376

Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri.

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