160kw electric axle for buses

80kW / 160kW Electric Axle for Bus

This 80kW / 160kW electric axle for bus integrates a high-speed electric motor, gearbox, and rear axle into a compact, lightweight system, optimizing both vehicle efficiency and chassis layout flexibility. Featuring a two-stage helical gear transmission, it achieves an impressive 70% energy recovery efficiency. By eliminating the driveshaft and spiral bevel gears, the system significantly reduces weight, further enhancing energy efficiency and overall vehicle performance.

Whatsapp: +8619352173376

Email: contact@brogenevsolution.com

Key Features of Brogen 160kW Electric Axle for Bus

160kw electric axle for bus technology
  • Compact Design

    The motor, gearbox, and axle utilize a highly integrated parallel-axis design, resulting in a lightweight system with high transmission efficiency.

  • Improved NVH Performance

    The gearbox is engineered for all operating conditions, featuring in-house manufactured DIN 4-grade high-precision gears, ensuring low noise levels.

  • Flexible Vehicle Layout

    By eliminating the driveshaft, the chassis provides additional space for battery placement, allowing for a more flexible vehicle layout.

Technical Parameters

The specific parameters vary depending on the configuration. For more details, please contact us: contact@brogenEVsolution.com

ModelOEEA85
Load8500 kg
Rim mounting distance1838 mm (adjustable)
Speed ratio20.475
Maximum output torque9214 N.m
Type of hub bearingMaintenance-free
Brake specificationPneumatic disc type 19.5″
Rated / Peak power80 kW / 160 kW
Rated / Peak torque200 N.m / 450 N.m
Rated / Maximum speed3600 rpm / 12000 rpm
Weight525 kg

More Power Options

ModelOEEA30OEEA50OEEA60OEEA95OEEA100
Load3000 kg~ 3500 kg4000 kg ~ 5500 kg6000 kg9500 kg10000 kg
Rim mounting distance1605 mm (adjustable)1760 mm (adjustable)1515 mm (adjustable)1916 mm (adjustable)1832 mm (adjustable)
Speed ratio12.66516.14116.47319.220Gear 1: 55.2 Gear 2: 17.24
Maximum output torque4433 N.m5730 N.m7412 N.m14415 N.m41400 N.m
Type of hub bearingMaintenance-freeMaintenance-freeMaintenance-freeMaintenance-freeMaintenance-free
Brake specificationHydraulic disc-type two-cylinder φ43Pneumatic disc type 17.5″Pneumatic disc type 17.5″Pneumatic disc type 19.5″Pneumatic disc type φ410
Rated / Peak power65 kW / 120 kW65 kW / 120 kW80 kW / 160 kW200 kW / 320 kW200 kW / 320 kW
Rated / Peak torque160 N.m / 350 N.m170 N.m / 355 N.m235 N.m / 450 N.m350 N.m / 750 N.m350 N.m / 750 N.m
Rated / Maximum speed3580 rpm / 12000 rpm3600 rpm / 12000 rpm4100 rpm / 12000 rpm4093 rpm / 12000 rpm4093 rpm / 12000 rpm
Weight205 kg255 kg300 kg583 kg887 kg

Brogen 160kW Electric Axle for Bus - Solution Advantages

Central Direct Drive Powertrain for Bus

direct drive powertrain for bus

Brogen Electric Drive Axle for Bus

electric axle for bus powertrain
  • Higher Efficiency & Stronger Performance – A highly integrated two-stage helical gear transmission shortens the drivetrain, reduces axle load, and improves energy recovery efficiency by 10% compared to traditional central electric drive systems.
  • Lightweight Design & Lower Energy Consumption – Removing the driveshaft and spiral bevel gears simplifies the system, significantly reducing weight and further enhancing energy efficiency.
  • Improved NVH & Quieter Operation – Eliminating the driveshaft eliminates issues like shaft angles and dynamic balancing, reducing noise at the source for a smoother and quieter ride.

Case Study - 8.5-meter City Bus

As public transport operators face growing challenges and evolving industry demands, efficiency and service quality have become critical for sustainable operations. To meet these needs, a public transport company deployed the  8.5-meter battery electric city buses featuring our high-speed motor + high-speed gearbox + rear axle in an advanced 3-in-1 e-drive system. 

case study for 160kw electric axle for bus - single step entry

Enhanced Safety & Reliability

  • The axle head is welded using internationally advanced friction welding technology, ensuring superior strength and durability.
  • The electric powertrain system has successfully passed a 1-million-kilometer durability test, guaranteeing long-term reliability for intensive daily operations.
case study for 160kw electric axle for bus - wide aisle

Optimized Space & Weight

  • The integrated e-powertrain system reduces space usage by 25% and weight by 50% compared to conventional setups.
  • The overall vehicle weight is reduced by 2,000 kg, cutting energy consumption by 10%, which extends driving range without increasing battery capacity.

Improved Accessibility

  • A single-step entry reduces passenger boarding and alighting time, improving operational efficiency.
  • A fully flat floor design increases standing capacity, enhances layout flexibility, and eliminates interior steps, reducing step-related passenger injuries by 46%.

Contact Us

Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days.

Email: contact@brogenevsolution.com

Respond within 1 business day

Whatsapp: +8619352173376

Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri.

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