Technologies

EDS electronic differential system
Industry Insight, Technologies

Electronic Differential System (EDS) for Electric Vehicles – Introduction

Electronic Differential System (EDS) for Electric Vehicles – Introduction What is the Electronic Differential System (EDS) for Electric Vehicles? The Electronic Differential System (EDS) is a system that uses electronic technology to replicate the functionality of a traditional mechanical differential. Far beyond just an extension of ABS, EDS stands out as a technological gem in modern automotive electronic control systems. The core function of EDS is to monitor and adjust the rotational speed differences between the vehicle’s drive wheels in real-time, effectively addressing wheel slippage in challenging road conditions. How Does the Electronic Differential System (EDS) Work? During acceleration—particularly on slippery, muddy, or uneven roads—one drive wheel may lose traction and start to slip. EDS intervenes instantly by using wheel speed sensors to capture real-time data and accurately identify slippage. Once slippage is detected, the system activates, applying precise braking force to the slipping wheel through a hydraulic control unit. By limiting the rotational speed of the slipping wheel, EDS transfers more power to the wheel with better traction. This dynamic adjustment not only maximizes the adhesion of the non-slipping wheel but also significantly enhances the vehicle’s traction and drivability. In simpler terms, EDS intelligently distributes power, ensuring stable performance in complex road conditions. It guarantees smoother driving while minimizing energy loss. Practical Applications and Benefits of EDS For everyday drivers, vehicles equipped with EDS deliver a more stable and seamless driving experience, particularly during critial scenarios such as starting, accelerating, or climbing. Whether navigating slippery urban streets or tackling rugged off-road trails, EDS enhances the vehicle’s adaptability and safety. Additionally, the system reduces the operational burden on drivers in challenging conditions, making driving more effortless and enjoyable. Our e-Powertrain Systems With EDS As a pivotal innovation in modern automotive technology, the EDS combines unique principles and practical results to offer unprecendented safety and convenience for drivers. Our distributed drive electric axles integrate this advanced technology to effectively prevent tire slippage and reduce tire wear, achieving a tire replacement cycle of 100,000 kilometers for buses. These systems are widely used in pure electric double-decker sightseeing buses, hydrogen fuel cell buses, battery electric buses, 18-meter articulated buses, airport shuttle buses, heavy-duty trucks, electrified trailers, and more. Distributed e-Axle for HCVs Learn More Distributed e-Axle for Public Transport Learn More Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Email: contact@brogenevsolution.com Respond within 1 business day Whatsapp: +8619352173376 Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri. LinkedIn channel Follow us for regular updates > YouTube channel Ev systems introduction & industry insights > ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your Project Type *– Please select –Car, SUV, MPVBus, coach, trainLCV (pickup truck, light-duty truck, etc.)HCV (heavy-duty truck, tractor, trailer, concrete mixer, etc.)Construction machinery (excavator, forklift, crane, bulldozer, loader, etc.)Vessel, boat, ship, yacht, etc.Others (please write it in the note)Your Interested Solutions *– Please select –Motore-AxleBatteryChassisAuxiliary inverterOBC / DCDC / PDUAir brake compressorEPS / EHPS / SbW / eRCBBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

coaxial eaxle
Light Commercial Vehicles, Technologies

Coaxial eAxle for Light Trucks: Technology Overview and Performance Analysis

Coaxial eAxle for Light Trucks: Technology Overview and Performance Analysis Traditional fuel-powered trucks reply on a complex drivetrain consisting of an engine, clutch, transmission, driveshaft, and axle. This setup is not only heavy but also has low transmission efficiency. Early electric trucks often adopted a “retrofit” approach, replacing the engine and transmission with a motor and reducer. However, this direct-drive solution was both costly and inefficient. With the growing understanding of electric truck design and the need to lower costs, reduce energy consumption, and lighten vehicle weight, the industry is shifting toward integrated electric drivetrains. Today, many small and light-duty electric trucks are equipped with a coaxial eAxle. A coaxial eAxle integrates the motor, planetary reducer, differential, and axle housing into a single, compact unit, significantly shortening the drivetrain, reducing parts, and simplifying structure. This system offers traction, braking, and efficient energy conversion while ensuring higher transmission efficiency than direct-drive systems. It also features automatic transmission and regenerative braking, which help extend driving range by recovering energy. Advantages of Brogen Coaxial Drive eAxle Over Central Motor Direct-Drive At Brogen, we provide coaxial drive eAxles, suitable for electric light duty trucks. They have the following advantages: Structural Efficiency:The coaxial drive eAxle combines the motor, planetary reducer, differential, and axle housing in one integrated unit, creating a short drivetrain with fewer parts and a simpler structure. In contrast, the direct-drive approach requires separate motor, reducer, driveshaft, and axle assemblies, resulting in a longer, more complex drivetrain. Space Efficiency: The coaxial design is highly integrated, freeing up valuable chassis space and simplifying the assembly process. Direct-drive systems, on the other hand, require space for multiple components, complicating the overall vehicle layout. Energy Efficiency: With a direct-drive and planetary reduction transmission, the coaxial eAxle achieves an overall transmission efficiency of ≥94%, while traditional direct-drive systems fall below 90% due to a longer drivetrain and additional components. Transmission Process: In the coaxial system, power from the battery drives the motor shaft, which in turn powers the differential and planetary reducer to move the wheels. Direct-drive systems use the motor torque to drive a longer sequence of parts, resulting in lower efficiency. Weight Advantage: Coaxial drive axles are 10-25% lighter than direct-drive systems, reducing energy consumption, increasing motor speed capacity, and offering a higher power density, which extends range. Direct-drive systems are bulkier and lower in power density. Technical Superiority: Coaxial eAxles support a high level of regenerative braking and align with future trends in drivetrain integration. Direct-drive systems, by contrast, offer lower levels of integration and energy recovery. Maintenance Benefits: Coaxial drive eAxles have fewer components, which simplifies maintenance and reduces lifecycle costs. Direct-drive systems, with more parts, tend to have more complex maintenance requirements. In sum, the coaxial electric drive axle offers a highly integrated, efficient, and cost-effective solution for electric light trucks, aligning well with the industry’s movement towards compact, high-performance e-powertrains that maximize both range and durability. Discover our e-axle solutions here: https://brogenevsolution.com/electric-axle-system/ Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Email: contact@brogenevsolution.com Respond within 1 business day Whatsapp: +8619352173376 Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri. LinkedIn channel Follow us for regular updates > YouTube channel Ev systems introduction & industry insights > ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your Project Type *– Please select –Car, SUV, MPVBus, coach, trainLCV (pickup truck, light-duty truck, etc.)HCV (heavy-duty truck, tractor, trailer, concrete mixer, etc.)Construction machinery (excavator, forklift, crane, bulldozer, loader, etc.)Vessel, boat, ship, yacht, etc.Others (please write it in the note)Your Interested Solutions *– Please select –Motore-AxleBatteryChassisAuxiliary inverterOBC / DCDC / PDUAir brake compressorEPS / EHPS / SbW / eRCBBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

electric axle for bus
Public Transportation, Technologies

60 kW / 130 kW Electric Axle For Bus

60 kW / 130 kW Electric Axle for Bus Our 60 kW / 130 kW electric axle for bus is ideal for electric buses from 5 meters to 6 meters. With its lightweight design, low noise levels, and high transmission efficiency, it ensures a smooth and comfortable driving experience for drivers and a quiet, enjoyable ride for passengers. Compared to traditional direct-drive systems, this electric bus axle assembly reduces overall weight by more than 100 kg and largely decreases energy consumption. Electric buses with this e-axle have been exported to Japan, Australia, and Europe. Whatsapp: +8619352173376 Email: contact@brogenevsolution.com Download Brochure Get Custom Quote We Offer Best Features Lightweight The highly integrated drive system optimizes the chassis layout. The electric motor features a high rotation speed and compact size, resulting in a lightweight assembly that reduces the e-powertrain system by over 100 kg. Energy-Efficient This electric bus axle features 100% regenerative braking torque, reducing energy consumption by about 15% and significantly extending driving range. Lower Maintenance Costs The oil change interval for the main reducer extends to 100,000 km, resulting in higher uptime and lower maintenance costs – maximizing savings for fleet operators and drivers. System Advantages 100 kg reduce in weight compared to direct drive systems. 15% reduce in power consumption compared to direct drive systems. 30% increase in passenger capacity. 100% counter torque for increased cruising range. Lower than 70 dB noise for a more pleasant driving experience. Technical Parameters Model 6PE Rated Axle Load Capacity 3500 kg Maximum Torque 5700 N.m Gear Ratio 16.5 Motor Voltage 360 V / 540 V Motor Rated / Peak Power 60 kW / 130 kW Motor Rated / Peak Torque 145 N.m / 350 N.m Motor Rated / Peak Speed 4000 rpm / 12000 rpm Explore More E-Axle Solutions Applications Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Email: contact@brogenevsolution.com Respond within 1 business day Whatsapp: +8619352173376 Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri. LinkedIn channel Follow us for regular updates > YouTube channel Ev systems introduction & industry insights > ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your Project Type *– Please select –Car, SUV, MPVBus, coach, trainLCV (pickup truck, light-duty truck, etc.)HCV (heavy-duty truck, tractor, trailer, concrete mixer, etc.)Construction machinery (excavator, forklift, crane, bulldozer, loader, etc.)Vessel, boat, ship, yacht, etc.Others (please write it in the note)Your Interested Solutions *– Please select –Motore-AxleBatteryChassisAuxiliary inverterOBC / DCDC / PDUAir brake compressorEPS / EHPS / SbW / eRCBBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

electric truck axle
Heavy Transport, Industry Insight, Technologies

4 Motors With 1000 HP? Our Electric Truck Axle May Exceed Your Expectations

4 Motors With 1000 HP for Electric Heavy Trucks? Our Electric Truck Axle May Exceed Your Expectations The semi-truck shown here is a battery-swapping electric tractor equipped with our 360 kW electric truck axles. It features two rear electric drive axles, each e-axle housing two motors, delivering 180 kW of peak power per motor. Together, they generate a total of 720 kW, nearly 1000 horsepower. And there’s even more beneath the surface. Our electric axle integrates the motors, along with key components such as the speed reducer and differential gear, directly into the rear axle. The total weight of the electric axle is 950 kg, with each axle capable of delivering up to 50,000 N.m of torque, ensuring abundant power for heavy-duty operations. One of the unique features of this e-axle is its distributed drive system. This means that each motor operates independently, providing added safety redundancy—if one motor fails, the other can continue to function normally. There are additional benefits as well. To improve efficiency, the vehicle’s design allows for both motors to work simultaneously or to alternate between them. When the truck is unloaded, only a minimal amount of power is used, as the motors take turns powering the vehicle. During start-up or climbing, both motors can work together, delivering maximum power. This cooperative strategy is coordinated with the vehicle’s overall control system. For fully electric trucks carrying heavy loads, alternating between the two motors helps prevent overheating, keeping both motors within their optimal operating range. This not only enhances reliability but also enables the motors to work together to deliver ideal power and torque when high demand is required. For example, the maximum torque output of our single electric axle reaches an impressive 50,000 N.m, an extraordinary figure for a heavy-duty tractor. We all know that traditional motor layouts are often limited by space and require numerous components. In contrast, the integrated design of our electric axle, with its compact central structure, reduces the number of parts needed. For example, our e-axle weighs 950 kg, contributing to a vehicle weight reduction of 300 kg. The highly integrated design also frees up valuable chassis space in electric trucks, a critical factor given the current focus on maximizing battery capacity for longer range. This central, compact electric axle allows for more or larger battery packs, improving range. It is also compatible with a variety of suspension systems, including air suspensions and multi-leaf springs, making it adaptable to different truck platforms. By integrating the entire axle assembly into the chassis, and using a highly compact dual-motor design, we’ve reduced the number of parts in the drivetrain, leading to higher transmission efficiency and more effective regenerative braking—both of which contribute to extending the vehicle’s range. This central, integrated electric axle not only offers higher reliability but also benefits from reduced weight, increased chassis space, and higher transmission efficiency. With the rise of hydrogen fuel cell systems, which require even more chassis space than pure electric trucks, this axle design is undoubtedly poised to become the mainstream choice, offering tremendous market potential in the future.

Brogen epowertrain-motor 100 kW Electric Motor
Light Commercial Vehicles, Technologies

60 kW / 100 kW Electric Motor for Pickup Truck, Light Truck, Van

60 kW / 100 kW Electric Motor for Pickup Truck, Light Truck, Van This 60 kW / 100 kW electric motor is integrated with a motor controller and reducer, forming a 3-in-1 e-powertrain system. It is ideal for light commercial vehicles such as electric pickup trucks, vans, and light-duty trucks. This system has already been successfully implemented in our client’s electric light truck projects in South Korea. The compact design of this 100 kW e-powertrain system offers a smaller size and lighter weight, providing an efficient solution for EV manufacturers. Its integration improves vehicle layout, allowing for more space for batteries, which in turn enhances the cruising range. 60 kW / 100 kW Electric Powertrain Parameters Motor Parameters Rated voltage: 380 V Rated power: 60 kW Peak power: 100 kW Rated torque: 120 N.m Peak torque: 280 N.m @min Peak speed: 12000 rpm Protection level: IP67 Weight:52 kg Motor Controller Short-time working current: 420 A Continuous working current: 190 A Operating voltage range: 250 V – 450 V Weight:8 kg Reducer Speed ratio: 3.04 E-Powertrain Efficiency Map Contact Us Please note: these products are only available for OEMs (automotive manufacturers) and are not sold to retail/end customers.More options upon request. We usually respond within 2 business days.  Inquiry: contact@brogenevsolution.com Whatsapp: +8619352173376 Discover Other EV Motor Solutions All Posts EV Industry EV Products EV Projects Electric Motors for Commercial Vehicles Electric Motors for Commercial Vehicles Our electric motors for commercial vehicles are ideal for buses, trucks, municipal vehicles, construction equipment,… Read More Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Whatsapp: +8619352173376 Email: contact@brogenevsolution.com ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your EV Project Type *– Please select –BusLight-duty truckHeavy-duty truckConstruction machineryVesselOthers (please write it in the note)Your Interested Solutions *– Please select –MotorBatteryChassise-AxleAuxiliary inverterOBC / DCDC / PDUAir compressorEPS / EHPSBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your EV project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

electric axle system electric truck axle electric axle for lcv
Light Commercial Vehicles, Technologies

60 kW / 115 kW Electric Axle For Truck

60 kW / 115 kW Electric Axle for Truck This 60/115 kW electric axle for truck is specifically designed and developed for light commercial vehicles. It features a lightweight design, high efficiency, intelligence, low noise, and integration. Compared to traditional direct-drive systems, this electric truck axle assembly reduces overall weight by more than 100 kg and decreases energy consumption by over 5%. It is suitable for light commercial vehicles such as pickup trucks, light trucks, vans, buses, etc. Whatsapp: +8619352173376 Email: contact@brogenevsolution.com Download Brochure Get Custom Quote We Offer Best Features Lightweight The highly integrated drive system optimizes the chassis layout. The electric motor features a high rotation speed and compact size, resulting in a lightweight assembly that reduces the e-powertrain system by over 100 kg. Energy-Efficient This electric truck axle features a short drive chain, offering a 2% increase in transmission efficiency and 5% decrease in energy consumption compared to traditional direct drives. Lower Maintenance Costs The oil change interval for the main reducer extends to 100,000 km, resulting in higher uptime and lower maintenance costs – maximizing savings for fleet operators and drivers. System Advantages 100 kg reduce in weight compared to direct drive systems. 5% reduce in power consumption compared to direct drive systems. 350 N.m maximum torque for robust power during climbing. 100% counter torque for increased cruising range. Lower than 70 dB noise for a more pleasant driving experience. Technical Parameters Model 5PE A5PE (steering drive) Rated Axle Load 3500 kg 3500 kg 2700 kg Maximum Torque 5400 N.m 5800 N.m 5400 N.m Gear Ratio 15.58/16.60 16.60 15.58 Motor Voltage 360 V / 540 V 360 V / 540 V 360 V / 540 V Motor Rated / Peak Power 60 kW / 115 kW 60 kW / 115 kW 60 kW / 115 kW Motor Rated / Peak Torque 135 N.m / 325 N.m 135 N.m / 350 N.m 135 N.m / 350 N.m Motor Rated / Peak Speed 4244 rpm / 12000 rpm 4244 rpm / 12000 rpm 4244 rpm / 12000 rpm Explore More E-Axle Solutions Applications Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Email: contact@brogenevsolution.com Respond within 1 business day Whatsapp: +8619352173376 Business hours: 9 am to 6 pm, GMT+8, Mon. to Fri. LinkedIn channel Follow us for regular updates > YouTube channel Ev systems introduction & industry insights > ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your Project Type *– Please select –Car, SUV, MPVBus, coach, trainLCV (pickup truck, light-duty truck, etc.)HCV (heavy-duty truck, tractor, trailer, concrete mixer, etc.)Construction machinery (excavator, forklift, crane, bulldozer, loader, etc.)Vessel, boat, ship, yacht, etc.Others (please write it in the note)Your Interested Solutions *– Please select –Motore-AxleBatteryChassisAuxiliary inverterOBC / DCDC / PDUAir brake compressorEPS / EHPS / SbW / eRCBBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

250 kW electric motor (1)
Public Transportation, Technologies

120 kW / 250 kW Electric Motor for Bus, Truck, Rail Transit Vehicle

120 kW / 250 kW Electric Motor for Buses, Trucks, Rail Transit Vehicles This 250 kW electric motor is designed for larger commercial vehicles, such as buses ranging from 9 to 18 meters, rail transit vehicles, and trucks. Utilizing permanent magnet materials, the drive system is lightweight, achieving higher power density and optimal space utilization. Coupled with advanced motor control technology, it ensures precise speed, position, and torque control, perfectly matching the requirements of modern high-precision equipment. The application of the MES system (including visualized control of production progress, fine control of product quality, and full lifecycle management of equipment) ensures product consistency and stability. 250 kW Electric Motor Performance Curves 250 kW Electric Motor Parameters Rated power: 120 kW Peak power: 250 kW Rated torque: 1200 N.m Peak torque: 2800 N.m Rated speed: 955 rpm Peak speed: 2500 rpm DC BUS voltage: 540 V Rated efficiency: ≥96% Protection level: IP67 Peak current: 520 A Cooling method: liquid cooling Motor Control Unit Rated input voltage: DC 540 V Rated power: 200 kW Input voltage range: DC 350 V – 750 V Rated output current: 380 A Maximum output current: 570 A Output frequency range: 0 – 300 Hz Protection level: IP67 Cooling method: liquid cooling Discover Other EV Motor Solutions All Posts EV Industry EV Products EV Projects Electric Motors for Commercial Vehicles Electric Motors for Commercial Vehicles Our electric motors for commercial vehicles are ideal for buses, trucks, municipal vehicles, construction equipment,… Read More Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Whatsapp: +8619352173376 Email: contact@brogenevsolution.com ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your EV Project Type *– Please select –BusLight-duty truckHeavy-duty truckConstruction machineryVesselOthers (please write it in the note)Your Interested Solutions *– Please select –MotorBatteryChassise-AxleAuxiliary inverterOBC / DCDC / PDUAir compressorEPS / EHPSBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your EV project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

6.6 kW Onboard Charger & 2.5 kW DC_DC Combo
Technologies

6.6 kW Onboard Charger & 2.5 kW DC/DC Combo

6.6 kW Onboard Charger & 2.5 kW DC/DC Combo System Introduction This integrated system consists of a 6.6 kW onboard charger and a 2.5 kW DC/DC converter. The OBC converts energy from AC power grid into high-voltage DC power to charge the electric vehicle’s traction battery, with the entire charging process being monitored by the vehicle. The DCDC converter transforms the high-voltage DC power into the required low-voltage DC power, providing 12 V power supply to the vehicle and charging the auxiliary battery. The OBC and DCDC communicate voltage, current, and other information via the CAN bus, allowing for information exchange and status feedback with the Battery Management System (BMS) and Vehicle Control Unit (VCU). Applicable for PHEV and BEV Compact design for enhanced vehicle layout Flexible platform design Efficiency up to 92% Product Parameters Appearance System weight: 5.5 kg Size: 279*202*68 mm (connector and mounting feet not included) Charging Mode Input voltage range: 85 – 265 VAC Rated input voltage: 220 VAC Input frequency range: 45 – 65 Hz Input current: 32 A max Power factor: ≥0.98 @rated input, output, half load) Output voltage range: 270 – 450 VDC Rated output voltage: 350 VDC Max. output current: 22 A Output power: 6.6 kW max. Efficiency: ≥92% @rated input, output DC/DC Mode Input voltage range: 270 – 450 VDC Rated input voltage: 350 VDC Max. input current: 12 A Output voltage range: 9 – 16 VDC Rated output voltage: 14 VDC Output current: 180 A continuous Output power: 2.5 kW continuous Output power under charging status: 2 kW max. Efficiency: 92% @rated input, output Discover Our On Board Charger Solutions All Posts EV Industry EV Products EV Projects EV On Board Charger & DCDC Converter Combo EV On Board Charger (OBC) Experience peak performance and reliability with our integrated EV on board charger (OBC), DC/DC converter,… Read More Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Whatsapp: +8619352173376 Email: contact@brogenevsolution.com ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your EV Project Type *– Please select –BusLight-duty truckHeavy-duty truckConstruction machineryVesselOthers (please write it in the note)Your Interested Solutions *– Please select –MotorBatteryChassise-AxleAuxiliary inverterOBC / DCDC / PDUAir compressorEPS / EHPSBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your EV project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

20 kW high voltage on board charger
Technologies

20 kW High Voltage On-Board Charger for EV

20 kW High Voltage On-board Charger for EV System Introduction This 20 kW high voltage on-board charger is designed to convert three-phase or single-phase AC input power into high-voltage DC power output. It is used to charge the vehicle’s power battery or supply power directly to other vehicle loads in real time.  Applicable for PHEV and BEV Worldwide usage by wide input range, 1 phase and 3 phase Flexible platform design Efficiency up to 95% Wide output voltage range from 200 to 715 VDC Product Parameters Output power: 3-phase 20 kW; 1-phase 6.6 kW Input voltage range: 3-phase 267 – 456 VAC; 1-phase 154 – 265 VAC Maximum input current: 32 A Input frequency range: 45 – 65 Hz Power factor: 0.99 (rated input, rated output, half load) Output voltage range: 200 – 715 VDC Maximum output current: 3-phase 42 A; 1-phase 14 A Peak efficiency: >95% Protection level: IP67 Weight: 40 kg Discover Our On Board Charger Solutions All Posts EV Industry EV Products EV Projects EV On Board Charger & DCDC Converter Combo EV On Board Charger (OBC) Experience peak performance and reliability with our integrated EV on board charger (OBC), DC/DC converter,… Read More Contact Us Get in touch with us by sending us an email, using the Whatsapp number below, or filling in the form below. We usually reply within 2 business days. Whatsapp: +8619352173376 Email: contact@brogenevsolution.com ContactFill in the form and we will get in touch with you within 2 business days.Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form. Name * FirstLast Work Email *Company Name *Your EV Project Type *– Please select –BusLight-duty truckHeavy-duty truckConstruction machineryVesselOthers (please write it in the note)Your Interested Solutions *– Please select –MotorBatteryChassise-AxleAuxiliary inverterOBC / DCDC / PDUAir compressorEPS / EHPSBTMSOthers (please write it in the note)Do you have other contact info? (Whatsapp, Wechat, Skype, etc.)Please introduce your EV project and your request here. * Checkbox * I consent to receive updates on products and events from Brogen, and give consent based on Brogen’s Privacy Policy. Submit

axial flux motors for electric motorcycles
Industry Insight, Technologies

Axial Flux Motors for Electric Motorcycles – Benefits & Applications

Axial Flux Motors for Electric Motorcycles – Benefits & Applications As environmental awareness increases and the shift towards sustainable energy continues, the motorcycle industry is rapidly advancing towards electrification, smart technology, and high performance. The demand for electric motorcycles is on the rise, and their market share is expanding significantly. To meet the growing consumer demand for personalized experiences, future motorcycles will focus on enhanced performance, including faster speeds, more stable handling, and improved safety. Our axial flux technology is at the forefront of these trends, significantly boosting the performance of electric motorcycles. This innovative technology provides manufacturers with a crucial competitive advantage in the rapidly growing electric motorcycle market. Explore how our cutting-edge solutions can drive your success in the evolving landscape of electric motorcycles.   Powerful Electric Motorcycle Motors for High-End Models Increase in storage space 0 % Improvement in overall range 0 % 0-50 km/h acceleration 0 s Our e-powertrain for electric motorcycles adopts innovative axial flux motor technology, delivering higher torque and output power while reducing kinetic energy loss and increasing traction efficiency. With the same motor diameter, our axial flux motor‘s power density is 3 times that of a radial flux motor, and its torque density is twice as high. When delivering the same torque and power output, our motor’s volume is reduced by 50%, and its weight is decreased by approximately 50%. Additionally, our motor features a larger cooling surface and superior cooling performance, allowing for prolonged high-output power. Compared to radial flux motors, our motor’s peak power output capability is more than doubled. In continuous operation, our 15 kW electric powertrain matches the power output of a 150 cc fuel motorcycle. It can operate at over 90% efficiency in more than 90% of conditions, resulting in lower energy consumption, better performance, and increased energy recovery. With our axial flux motor, motorcycle range can be improved by over 15%, without changing other components. Moreover, even the 15 kW axial flux electric motor system weighs just 15 kg, significantly lighter than radial flux drive motors. Even with a side-mounted layout, it hardly affects the vehicle’s center of gravity. The side-mounted axial flux motor still allows the electric motorcycle to achieve a lean angle of 40 degrees, comparable to fuel motorcycles. This maintains the vehicle’s performance and range while preserving the joy of riding. 9 Advantages for a Comprehensive Upgrade 30% – increase in battery and storage space 3.2 seconds – acceleration from 0 to 50 km/h 15% – increase in range 9% – increase in drive efficiency Double 90% – motor efficiency MAP 40° – maximum tilt angle 108% – increase in energy recovery IP68 – high waterproof rating Excellent heat dissipation capability Benefits of Axial Flux Motors for Electric Motorcycles Compact Design for More Powerful Performance Compared to the commonly used radial flux motors, axial flux motors offer significant advantages. They can deliver multiple times the power within the same volume and weight or reduce volume and weight by more than 50% at the same power level. This means that electric motorcycles using our axial flux motors not only have significantly more power but are also more conveniently and flexibly arranged. For example, our 15 kW side-mounted electric motorcycle powertrain assembly, with a peak power of 15 kW and an axial dimension of less than 83 mm, is only about 1/3 the size of a radial flux motor of the same power. Better Cornering Ability In practical performance, the application of our axial flux motors allows the electric motorcycle to achieve a maximum lean angle of 40°, comparable to that of traditional fuel-powered motorcycles. The power tuning is highly refined, allowing precise torque output with small throttle adjustments within a turn. This ensures excellent cornering ability, on par with fuel-powered counterparts. Additionally, the acceleration response of the electric drive is faster, providing an enhanced riding experience. Higher Torque for Superior Climbing Ability of Electric Motorcycles Professional testing and analysis reveal that an ordinary household car can handle slopes of around 20°, while 4WD SUVs can manage up to 26°. Only a select few robust 4WD off-road vehicles can conquer slopes as steep as 30°. At a 26° incline, it becomes difficult for a person to maintain balance. However, an electric motorcycle equipped with our axial flux motor can easily perform a “half-hill start” on such slopes, thanks to its powerful 300 N.m wheel-end torque. When climbing hills, off-roading, mountain riding, or commuting, our axial flux motors for electric motorcycles help handle these challenges with ease. Product Portfolio – Motors for Electric Motorcycles Model 6K 9K 15K Bus voltage 72 VDC 72 VDC 72 VDC Ratio 6.095 8.75 7.5 Rated power 3.5 kW 4 kW 6 kW Peak power 6 kW 9 kW 15 kW Assembly rated speed 3200 rpm 4000 rpm 4500 rpm Assembly peak speed 5500 rpm 9500 rpm 11500 rpm Assembly weight 9.2 kg 12 kg 15 kg Maximum efficiency 92% 93% 94% https://youtu.be/UhS63H-T0Z4?si=kjOq7NaKO3JRByeG Frequently-Asked Questions How to purchase these axial flux motors for electric motorcycles? You can purchase these motors from us by filling the form below with your project information and requirements. Our Sales Representative will get in touch with you in 2 business days. Notice: Due to high demand, we are currently only accepting business projects and cannot accommodate personal projects. To assist you better, please include your business information in your inquiry to help us understand your requirements. Do you offer customization services? We offer customization services for your project, but please note that an additional development fee will apply. Do you have other options for axial flux motors? Yes, our axial flux motor systems offer power options from 6 kW to more than 800 kW. Learn more here: https://brogenevsolution.com/axial-flux-motor-technology-for-electric-vehicles/ What’s the price of these motors? The price varies based on your purchase quantities. Therefore, we need more information about your project to provide an accurate quotation. Can I purchase just one motor? Sorry, we don’t accommodate personal projects and have MOQ requirements.  What’s the process of purchasing these

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